2004 SsangYong Rodius A100 Service Repair Workshop Manual
Normaalihinta
$141.00
Myyntihinta
$141.00
Normaalihinta
Yksikköhinta
/ kohti
Alennusmyynti
Loppuunmyyty
🏷️ Basic Information Identification Make: SsangYong Model: Rodius Year: 2004 Internal Model Code: A100 👋 Introduction Market Position Vehicle Segment: SsangYong Rodius is a full-size MPV (Multi-Purpose Vehicle) or SUV (Sport Utility Vehicle) known for its distinctive styling and spacious interior. Target Audience: Families and individuals seeking a versatile, spacious, and often more affordable alternative to traditional large SUVs and minivans. Competitive Analysis Key Competitors: Competed in a segment with vehicles like the Kia Sedona, Hyundai Entourage, and larger SUVs from various manufacturers, depending on the market. Key Features Distinguishing Features: Known for its unique, polarizing exterior design and a highly flexible interior seating configuration, offering significant passenger and cargo space. Manual Value Proposition: Provides essential, factory-accurate technical information vital for maintaining and repairing the SsangYong Rodius, crucial given potentially limited dealer support in some regions. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: Digital (likely PDF, based on typical sales of such manuals) Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine assembly, disassembly, overhaul procedures, including piston, crankshaft, camshaft, cylinder head, and block diagnostics and repair. Engine Management: Fuel injection systems (MPI/CRDI), ignition timing, emission control systems, OBD-II diagnostics, sensor and actuator testing. Transmission Manual: Operation, disassembly, assembly, and repair of the manual transmission. Transmission Automatic: Operation, diagnostics, and repair of the automatic transmission, including torque converter and valve body. Drivetrain: Front-wheel drive (FWD) and potentially all-wheel drive (AWD) systems, including drive shafts, differentials, and CV joints. Suspension: Front and rear suspension systems (e.g., MacPherson strut, multi-link), shock absorbers, springs, control arms, and wheel alignment specifications. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, and steering column diagnostics and repair. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake calipers, rotors, pads, and master cylinder. Electrical System: Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), fuses, relays, and wiring diagrams. Body Electrical: Power windows, power locks, mirrors, wipers, horns, central locking, and interior accessories. Climate Control: HVAC (Heating, Ventilation, and Air Conditioning) system diagnostics, refrigerant handling, blower motor, evaporator, and condenser. Body And Chassis: Body panel removal and installation, chassis components, bumpers, doors, hoods, and liftgates. Interior: Seat removal and installation, dashboard removal, trim panel replacement, and airbag system precautions. Procedures Included Preventive Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, belt inspections, and tire rotations. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting charts. Repair Procedures: Step-by-step instructions for component replacement, adjustment, and overhaul for all major vehicle systems. Diagnostic Codes: Explanation of Diagnostic Trouble Codes (DTCs) and procedures for reading and clearing them using an OBD-II scanner. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems, facilitating complex electrical diagnostics and repairs. Torque Specifications: Precise torque values for all critical fasteners and bolts to ensure correct assembly and prevent component failure. Special Tools: Identification and usage instructions for any specialized tools required for specific repair or diagnostic procedures. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostics including sensor data analysis, actuator testing, and detailed troubleshooting flowcharts. Rebuild Procedures: Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) is highly probable for digital manuals. Print Quality Diagram Quality: High-quality diagrams and illustrations, essential for accurate repair. Text Readability: Easy-to-read text sections, ensuring clarity for technicians and DIY enthusiasts. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Likely a diesel engine, as SsangYong historically focused on diesel powertrains. Could be a common rail direct injection (CRDi). Displacement: Common SsangYong diesel displacements for this era include 2.7L (XDi) or 2.9L. Without specific engine code, exact displacement is an estimate. Power Output: Estimated 160-170 HP for a 2.7L diesel, but this can vary based on exact engine variant. Torque Output: Estimated 330-350 Nm (243-258 lb-ft) for a 2.7L diesel, again, variant dependent. Fuel System Fuel Delivery: Common Rail Direct Injection (CRDi) is highly probable for diesel variants. Fuel Type: Diesel Emission Control: Euro III or Euro IV standards, potentially featuring EGR (Exhaust Gas Recirculation) and a diesel oxidation catalyst (DOC). 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission or a 5-speed automatic transmission, depending on the trim level and market. Optional Transmission Type: An optional automatic transmission would be common for this segment. Features Drive Layout: Front-wheel drive (FWD) standard, with potential for optional All-Wheel Drive (AWD). 📐 Dimensions Exterior Length: Approx. 4,925 mm (193.9 inches) Width: Approx. 1,915 mm (75.4 inches) Height: Approx. 1,775 mm (69.9...
SsangYong Rodius is a full-size MPV (Multi-Purpose Vehicle) or SUV (Sport Utility Vehicle) known for its distinctive styling and spacious interior.
Target Audience:
Families and individuals seeking a versatile, spacious, and often more affordable alternative to traditional large SUVs and minivans.
Competitive Analysis
Key Competitors:
Competed in a segment with vehicles like the Kia Sedona, Hyundai Entourage, and larger SUVs from various manufacturers, depending on the market.
Key Features
Distinguishing Features:
Known for its unique, polarizing exterior design and a highly flexible interior seating configuration, offering significant passenger and cargo space.
Manual Value Proposition:
Provides essential, factory-accurate technical information vital for maintaining and repairing the SsangYong Rodius, crucial given potentially limited dealer support in some regions.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, based on typical sales of such manuals)
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive factory service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine assembly, disassembly, overhaul procedures, including piston, crankshaft, camshaft, cylinder head, and block diagnostics and repair.
Engine Management:
Fuel injection systems (MPI/CRDI), ignition timing, emission control systems, OBD-II diagnostics, sensor and actuator testing.
Transmission Manual:
Operation, disassembly, assembly, and repair of the manual transmission.
Transmission Automatic:
Operation, diagnostics, and repair of the automatic transmission, including torque converter and valve body.
Drivetrain:
Front-wheel drive (FWD) and potentially all-wheel drive (AWD) systems, including drive shafts, differentials, and CV joints.
Suspension:
Front and rear suspension systems (e.g., MacPherson strut, multi-link), shock absorbers, springs, control arms, and wheel alignment specifications.
Steering:
Power steering system (hydraulic or electric), steering rack, tie rods, and steering column diagnostics and repair.
Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), fuses, relays, and wiring diagrams.
Body Electrical:
Power windows, power locks, mirrors, wipers, horns, central locking, and interior accessories.
Climate Control:
HVAC (Heating, Ventilation, and Air Conditioning) system diagnostics, refrigerant handling, blower motor, evaporator, and condenser.
Body And Chassis:
Body panel removal and installation, chassis components, bumpers, doors, hoods, and liftgates.
Interior:
Seat removal and installation, dashboard removal, trim panel replacement, and airbag system precautions.
Procedures Included
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, belt inspections, and tire rotations.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon problems, including symptom-based troubleshooting charts.
Repair Procedures:
Step-by-step instructions for component replacement, adjustment, and overhaul for all major vehicle systems.
Diagnostic Codes:
Explanation of Diagnostic Trouble Codes (DTCs) and procedures for reading and clearing them using an OBD-II scanner.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, facilitating complex electrical diagnostics and repairs.
Torque Specifications:
Precise torque values for all critical fasteners and bolts to ensure correct assembly and prevent component failure.
Special Tools:
Identification and usage instructions for any specialized tools required for specific repair or diagnostic procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostics including sensor data analysis, actuator testing, and detailed troubleshooting flowcharts.
Rebuild Procedures:
Detailed instructions for the complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) is highly probable for digital manuals.
Print Quality
Diagram Quality:
High-quality diagrams and illustrations, essential for accurate repair.
Text Readability:
Easy-to-read text sections, ensuring clarity for technicians and DIY enthusiasts.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely a diesel engine, as SsangYong historically focused on diesel powertrains. Could be a common rail direct injection (CRDi).
Displacement:
Common SsangYong diesel displacements for this era include 2.7L (XDi) or 2.9L. Without specific engine code, exact displacement is an estimate.
Power Output:
Estimated 160-170 HP for a 2.7L diesel, but this can vary based on exact engine variant.
Torque Output:
Estimated 330-350 Nm (243-258 lb-ft) for a 2.7L diesel, again, variant dependent.
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi) is highly probable for diesel variants.
Fuel Type:
Diesel
Emission Control:
Euro III or Euro IV standards, potentially featuring EGR (Exhaust Gas Recirculation) and a diesel oxidation catalyst (DOC).
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission or a 5-speed automatic transmission, depending on the trim level and market.
Optional
Transmission Type:
An optional automatic transmission would be common for this segment.
Features
Drive Layout:
Front-wheel drive (FWD) standard, with potential for optional All-Wheel Drive (AWD).
📐 Dimensions
Exterior
Length:
Approx. 4,925 mm (193.9 inches)
Width:
Approx. 1,915 mm (75.4 inches)
Height:
Approx. 1,775 mm (69.9 inches)
Interior
Seating Capacity:
Typically offered in 7 or 9-seat configurations.
Cargo
Cargo Volume:
Variable depending on seat configuration; can be very substantial with rear seats folded.
Weights
Curb Weight:
Approx. 1,900 - 2,100 kg (4,189 - 4,630 lbs), depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Performance:
Specific crash test ratings (e.g., NCAP) might vary by region and may not be as robustly documented as major manufacturers. The manual would detail the safety systems in place.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Ebd:
Electronic Brakeforce Distribution (EBD) likely included with ABS.
Traction Control:
Traction Control System (TCS) may be optional or standard on higher trims.
Passive Features
Airbags:
Front airbags for driver and passenger; side airbags and curtain airbags may be optional or standard on higher trims.
Seatbelts:
Three-point seatbelts for all occupants, with pre-tensioners for front seats.
Child Seat Anchors:
ISOFIX or LATCH child seat anchoring points.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, potentially with steering wheel audio controls on higher trims. Speaker configurations would vary.
Navigation:
Optional GPS navigation system may have been available on higher-spec models.
Driver Assistance
Parking Assistance:
Rear parking sensors might be an available option.
Connectivity
Auxiliary Input:
Auxiliary input for external audio devices may be present on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km (6,000 miles) or 12 months, whichever comes first. Manual will specify exact interval and oil type.
Air Filter Replacement:
Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles) or as needed based on operating conditions.
Fuel Filter Replacement:
For diesel, typically 40,000 - 60,000 km (24,000 - 36,000 miles). Crucial for diesel engine longevity.
Coolant Replacement:
First replacement at 40,000 km (24,000 miles) or 2 years, then every 40,000 km or 2 years thereafter (or specific long-life coolant interval).
Fluid Specifications
Engine Oil Type:
Likely API CI-4 or CJ-4, viscosity grade 5W-30 or 10W-40 for diesel engines. Manual will specify precise MB-Approval or ACEA specification.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type, e.g., Dexron III/VI or a manufacturer-specific fluid. Manual is essential for correct type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Coolant Type:
Ethylene glycol based antifreeze, typically a long-life (OAT) or conventional silicate-based coolant. Manual specifies concentration.
Known Issues
Common Wear Items:
As with many vehicles of this age and segment, common wear items include brake components, suspension bushings, and exhaust systems.
Diesel Engine Considerations:
Diesel engines can be sensitive to fuel quality and timely filter changes. Glow plug issues or injector problems can occur.
Electrical Quirks:
Older vehicles can sometimes exhibit minor electrical gremlins; the manual's wiring diagrams are invaluable here.
📚 Vehicle History
Brand Heritage
Ssangyong Overview:
SsangYong is a South Korean manufacturer, known for its SUV and MPV offerings, often featuring robust diesel engines and distinctive styling. Historically linked with Mercedes-Benz technology.
Model Evolution
Rodius Launch:
The Rodius was launched in 2004 as a successor to the SsangYong Rexton (as an MPV variant) or as a standalone model, designed to offer maximum practicality and space.
Design Philosophy:
The Rodius was designed with an emphasis on unique styling and an extremely spacious, modular interior, aiming to capture a niche in the large MPV market.
Production
Production Period:
The first generation Rodius was produced from 2004 to 2013, with a facelift in 2013 rebranding it as the SsangYong Stavic in some markets.
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Market Reception:
The Rodius received mixed reviews, particularly for its polarizing design, but was often praised for its practicality, space, and value proposition in its segment.
Certifications:
The manual would detail any relevant certifications related to safety or emissions standards applicable in the markets where the Rodius was sold.