Steyr CVT 6165 6180 6200 6210 6225 Service Repair Manual
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🏷️ Basic Information Identification Make: Steyr Model: CVT Series (6165, 6180, 6200, 6210, 6225) Product Name: Steyr CVT 6165 6180 6200 6210 6225 Service Repair Manual Codes Product Identifier: Steyr_CVT_Service_Manual 👋 Introduction Market Position Vehicle Segment: High-horsepower agricultural tractors, premium segment. Brand Focus: Steyr is known for its advanced technology, comfort, and robust performance in the agricultural sector. Competitive Analysis Key Competitors: John Deere (e.g., 7R, 8R Series), Case IH (e.g., Puma, Magnum Series), New Holland (e.g., T7, T8 Series), Claas (e.g., Axion Series). Key Features Cvts Technology: Highlighting the advanced S-Matic (CVT) transmission for precise speed control and fuel efficiency. Operator Comfort: Focus on advanced cab features, suspension, and ergonomics for extended operation. Performance And Efficiency: Emphasis on powerful engines, optimized power management, and fuel saving technologies. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair for Steyr CVT series tractors. Page Count Estimated Page Count: Highly variable, typically 1000+ pages for full service manuals of this caliber. Manual Type Manual Category: Service Repair Manual Language Language: English Format Digital Format: PDF (Printable, Searchable) Compression Format: ZIP 📖 Manual Coverage Systems Covered Powertrain Systems: Engine diagnostics, repair, overhaul; Transmission (CVT - Continuously Variable Transmission) operation, calibration, component replacement, hydraulic system. Hydraulics And Pto: Hydraulic system components (pumps, valves, cylinders), PTO (Power Take-Off) operation and maintenance, linkage and implement control systems. Electrical And Electronics: Electrical system schematics, diagnostic trouble codes (DTCs), ECU (Engine Control Unit) and TCU (Transmission Control Unit) function, sensor diagnostics, lighting systems, battery and charging system. Chassis And Axles: Front and rear axle assemblies, steering system, braking system (hydraulic and parking brake), suspension components. Operator Station And Body: Cabin layout, HVAC (Heating, Ventilation, Air Conditioning) system, operator controls, panel removal, bodywork and fenders. Procedures Included Maintenance Procedures: Routine service intervals, fluid changes (engine oil, hydraulic fluid, transmission fluid), filter replacements, lubrication points. Repair Procedures: Detailed step-by-step repair instructions for all major components, including engine rebuild, transmission overhaul, hydraulic component replacement, axle repair. Troubleshooting Guidance: Systematic diagnostic procedures, fault finding charts, common problem diagnosis and solutions, interpretation of diagnostic codes. Calibration And Adjustment: Transmission calibration procedures, engine control adjustments, hydraulic system pressure testing and setting. Special Tools And Equipment: Identification and usage of specialized tools required for specific repair and maintenance tasks. Technical Depth Diagnostic Level: Advanced electronic diagnostics, including sensor data interpretation and component actuation testing. Repair Scope: Full mechanical and electrical repair from minor adjustments to complete component overhaul and system rebuilds. Specification Accuracy: Precise torque specifications, fluid capacities, clearances, and operating parameters. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High resolution for clear printing of text and diagrams. Search Functionality: Fully searchable text for quick access to information. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Medium: Digital file (PDF) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Steyr (likely sourced from FPT Industrial, common for CNH Industrial brands) Engine Type: Turbocharged, Intercooled, Diesel, Common Rail Injection Engine Displacement: Likely in the range of 6.7 to 8.7 liters, depending on the specific model within the series. Emission Standards: Typically Tier 4 Final / Stage IV or later, depending on production year. Performance Engine Horsepower Range: 6165 (approx. 165 engine hp), 6180 (approx. 180 engine hp), 6200 (approx. 200 engine hp), 6210 (approx. 210 engine hp), 6225 (approx. 225 engine hp) - rated power. Max Torque: Variable by model, typically exceeding 900 Nm for the higher horsepower variants. Fuel System Fuel Injection: High-pressure Common Rail (HPCR) system. Fuel Type: Diesel 🔧 Transmission Standard Transmission Type: Steyr S-Matic CVT (Continuously Variable Transmission) Cvts Design: Dual-clutch technology integrated with hydrostatic drive for seamless power splitting and infinite ratio adjustment. Gear Ratio Range: Infinite ratios from standstill to maximum forward speed (e.g., 50 km/h or 40 km/h). Features Transmission Modes: Manual, Automatic, PTO modes, Cruise control functionality. Transmission Control: Electronic control with joystick and multi-function armrest integration. 📐 Dimensions Exterior Overall Length: Highly variable based on configuration, typically > 5.5 meters. Overall Width: Variable, generally between 2.5 and 3 meters depending on tire size and fenders. Wheelbase: Typically in the range of 2.7 to 3.0 meters. Weights Operating Weight: Approximately 7,000 - 9,000 kg, depending on configuration. Max Gross Weight: Typically around 12,000 - 15,000 kg. 🛡️ Safety Features Ratings Rollover Protection: ROPS (Roll Over Protective Structure) certified cab. Lighting Safety: Integrated work lights, road lighting, safety beacon mounting points. Active Features Braking System: Hydraulic power brakes with independent circuits, wet disc brakes, parking brake. Traction Control: Differential locks (front and rear), ABS (Anti-lock Braking System) for road transport. Passive Features Seatbelt: Operator seatbelt. Cab Safety: Pressurized cab for dust filtration, safety glass. 💡 Technology Features Infotainment Operator Interface: Intuitive control console with touchscreen displays (e.g., for tractor settings, implement control, telematics). Driver Assistance Autopilot Readiness: Often equipped with autoguidance ready...
Hydraulic system components (pumps, valves, cylinders), PTO (Power Take-Off) operation and maintenance, linkage and implement control systems.
Electrical And Electronics:
Electrical system schematics, diagnostic trouble codes (DTCs), ECU (Engine Control Unit) and TCU (Transmission Control Unit) function, sensor diagnostics, lighting systems, battery and charging system.
Chassis And Axles:
Front and rear axle assemblies, steering system, braking system (hydraulic and parking brake), suspension components.
Operator Station And Body:
Cabin layout, HVAC (Heating, Ventilation, Air Conditioning) system, operator controls, panel removal, bodywork and fenders.
Detailed step-by-step repair instructions for all major components, including engine rebuild, transmission overhaul, hydraulic component replacement, axle repair.
Troubleshooting Guidance:
Systematic diagnostic procedures, fault finding charts, common problem diagnosis and solutions, interpretation of diagnostic codes.
Calibration And Adjustment:
Transmission calibration procedures, engine control adjustments, hydraulic system pressure testing and setting.
Special Tools And Equipment:
Identification and usage of specialized tools required for specific repair and maintenance tasks.
Technical Depth
Diagnostic Level:
Advanced electronic diagnostics, including sensor data interpretation and component actuation testing.
Repair Scope:
Full mechanical and electrical repair from minor adjustments to complete component overhaul and system rebuilds.
Specification Accuracy:
Precise torque specifications, fluid capacities, clearances, and operating parameters.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High resolution for clear printing of text and diagrams.
Search Functionality:
Fully searchable text for quick access to information.
Binding Type
Digital Binding:
N/A (Digital Format)
Paper Type
Digital Medium:
Digital file (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Steyr (likely sourced from FPT Industrial, common for CNH Industrial brands)
Engine Type:
Turbocharged, Intercooled, Diesel, Common Rail Injection
Engine Displacement:
Likely in the range of 6.7 to 8.7 liters, depending on the specific model within the series.
Emission Standards:
Typically Tier 4 Final / Stage IV or later, depending on production year.
Dual-clutch technology integrated with hydrostatic drive for seamless power splitting and infinite ratio adjustment.
Gear Ratio Range:
Infinite ratios from standstill to maximum forward speed (e.g., 50 km/h or 40 km/h).
Features
Transmission Modes:
Manual, Automatic, PTO modes, Cruise control functionality.
Transmission Control:
Electronic control with joystick and multi-function armrest integration.
📐 Dimensions
Exterior
Overall Length:
Highly variable based on configuration, typically > 5.5 meters.
Overall Width:
Variable, generally between 2.5 and 3 meters depending on tire size and fenders.
Wheelbase:
Typically in the range of 2.7 to 3.0 meters.
Weights
Operating Weight:
Approximately 7,000 - 9,000 kg, depending on configuration.
Max Gross Weight:
Typically around 12,000 - 15,000 kg.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) certified cab.
Lighting Safety:
Integrated work lights, road lighting, safety beacon mounting points.
Active Features
Braking System:
Hydraulic power brakes with independent circuits, wet disc brakes, parking brake.
Traction Control:
Differential locks (front and rear), ABS (Anti-lock Braking System) for road transport.
Passive Features
Seatbelt:
Operator seatbelt.
Cab Safety:
Pressurized cab for dust filtration, safety glass.
💡 Technology Features
Infotainment
Operator Interface:
Intuitive control console with touchscreen displays (e.g., for tractor settings, implement control, telematics).
Driver Assistance
Autopilot Readiness:
Often equipped with autoguidance ready features, including GPS receivers and steering components.
Suspension Systems:
Front axle suspension (e.g., high-spec hydraulic or pneumatic) for ride comfort and stability.
Connectivity
Telematics:
Optional or standard telematics systems for remote monitoring, diagnostics, and fleet management (e.g., CNH Industrial's Case IH AFS Connect or Steyr's S-Tech).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 500 or 600 operating hours, or annually.
Hydraulic Fluid Change:
Typically every 1200 or 1500 operating hours.
Transmission Fluid Change:
Often aligned with hydraulic fluid changes, or as specified by CNH Industrial for the specific CVT unit.
Fluid Specifications
Engine Oil Type:
API CJ-4 / CK-4 or ACEA E7/E9, SAE 15W-40 or 10W-30, depending on climate and manufacturer recommendation. Consult specific manual for exact spec.
Hydraulic Fluid Type:
CNH approved hydraulic/transmission fluid (e.g., NH 8040 or equivalent), typically ISO VG 32 or 46.
Transmission Fluid Type:
Specific CVT fluid or CNH approved UTF (Universal Tractor Fluid) as per manual.
Coolant Type:
Propylene glycol based coolant, meeting specific CNH specifications (e.g., CNH 13227142).
Known Issues
Common Troubleshooting Areas:
CVT transmission calibration errors, hydraulic system pressure losses, electronic control unit (ECU) communication faults, DPF (Diesel Particulate Filter) regeneration issues.
📚 Vehicle History
Brand Heritage
Brand Origin:
Steyr Traktoren is an Austrian brand with a long history in agricultural machinery, now part of CNH Industrial.
Model Evolution
Cvts Development:
Represents Steyr's commitment to advanced transmission technology, building on previous CVT innovations.
Production
Manufacturing Location:
Primarily St. Valentin, Austria.
Production Years Covered:
Likely covers models produced from the early 2010s onwards, aligning with the introduction of the S-Matic CVT across the range.
🏆 Awards & Recognition
Recognitions
Innovation Awards:
Steyr models, particularly those with advanced CVT technology and cab features, have frequently been recognized for innovation in the agricultural industry at major trade shows like Agritechnica.