Still Saxby EGV 10 EGV 12 Walk-high lift Truck Service Repair Workshop Manual Download PDF

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Basic Information Identification Make: Still Saxby Model: EGV 10, EGV 12 Walk-high lift Truck Type: Walk-behind High-Lift Pallet Truck Introduction Market Position Market Position: Targeted at owners and maintenance personnel...

Type: Walk-high Lift Truck

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Sku: 6722

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Description

Basic Information
Identification
Make:	Still Saxby
Model:	EGV 10, EGV 12 Walk-high lift Truck
Type:	Walk-behind High-Lift Pallet Truck

Introduction
Market Position
Market Position:	Targeted at owners and maintenance personnel of Still Saxby EGV 10 and EGV 12 Walk-high lift trucks, providing factory-level technical information for servicing and repair.
Competitive Analysis
Competitive Analysis:	Offers a comprehensive, factory-sourced alternative to generic repair guides, ensuring accuracy and depth specific to the Still Saxby EGV series. Competitive pricing and instant download add value.
Key Features
Key Features:	Highly detailed factory specifications, step-by-step procedures, extensive illustrations, coverage of all major systems, suitability for both DIY and professional use, instant PDF download format.

Manual Details
Coverage
Coverage Areas:	Chassis, Gear Motor, Wheels, Driving Controls, Steering, Brake, Electrical System, Accessories, Hydraulics, Motors, Mast, Fork Carriage, Built-in Charger, Special Tools, and more.
Page Count
Page Count:	Not specified in product information, but described as '100 percent complete and intact'.
Manual Type
Manual Type:	Service Repair Workshop Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Systems Covered:	Comprehensive coverage including mechanical systems (Chassis, Gear Motor, Wheels, Mast, Fork Carriage), electrical systems (Electrical System, Motors, Built-in Charger), hydraulic systems (Hydraulics), operational controls (Driving Controls, Steering, Brake), and auxiliary components (Accessories).
Drive System:	Detailed service and repair procedures for the electric drive motor, gearbox, and associated control components.
Lift System:	Comprehensive information on the hydraulic pump, cylinders, hoses, valves, and mast assembly for lifting operations.
Control System:	Instructions for diagnosing and repairing the tiller steering mechanism, throttle controls, lift/lower controls, and safety interlock switches.
Electrical System:	Complete wiring diagrams, troubleshooting for electrical faults, component testing, and repair procedures for the battery, charger, motor controllers, and operator interface.
Braking System:	Detailed explanation and repair steps for the electromagnetic brake system, including adjustment and troubleshooting.
Procedures Included
Procedures Included:	Detailed step-by-step instructions for disassembly, repair, maintenance, troubleshooting, and diagnosis. Includes procedures for all major components and systems, aiming for both DIYers and experienced mechanics.
Disassembly And Reassembly:	Step-by-step instructions for the complete teardown and reassembly of all major truck systems and components.
Troubleshooting Guide:	A comprehensive guide to diagnosing and resolving common operational faults and performance issues, often presented in a flow-chart or symptom-based format.
Preventative Maintenance:	Detailed schedules and procedures for routine checks, lubrication, adjustments, and component wear inspections to ensure optimal performance and longevity.
Hydraulic System Service:	Instructions for bleeding hydraulic systems, checking fluid levels and quality, replacing seals, and repairing leaks in cylinders and hoses.
Electrical Diagnostics:	Detailed wiring diagrams and step-by-step diagnostic routines for identifying and rectifying electrical problems, including controller faults and sensor issues.
Component Replacement:	Specific procedures for replacing worn or damaged parts such as motors, pumps, solenoids, control boards, and wear items.
Safety Checks:	Procedures for verifying the correct operation of all safety-related systems, including emergency stops, interlocks, and braking.
Technical Depth
Technical Depth:	Mechanical clearances and wear limits for moving parts like mast channels and fork carriage components.
Chassis And Frame
Chassis And Frame:	Procedures for inspecting and maintaining the structural integrity of the truck frame, including component mounting and alignment.
Wheels And Tires
Wheels And Tires:	Information on wheel bearing maintenance, tire replacement, and troubleshooting for wheel alignment or wear.
Forks And Carriage
Forks And Carriage:	Maintenance and repair of the fork carriage, load rollers, and fork arms, including lubrication and inspection for damage.
Accessories
Accessories:	Service information for any additional equipment or accessories fitted to the truck, as applicable.
Special Tools
Special Tools:	Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures on the EGV 10/12 models.

Manual Specifications
File Format
File Format:	PDF
Compatibility
Compatibility:	All versions of Windows and Mac OS.
Requirements
Requirements:	Adobe PDF Reader & WinZip (for download/decompression).
Print Quality
Print Quality:	High quality, printable pages. Content is described as having detailed illustrations.
Binding Type
Binding Type:	N/A (Digital download)
Paper Type
Paper Type:	N/A (Digital download)

Engine Specifications
Primary Engine
Primary Engine:	The manual covers the 'Gear Motor' and 'Motors' which are the primary drive and lift actuators for this electric industrial truck. Specific motor details (e.g., voltage, power rating, model numbers) are expected to be within the manual.
Performance
Performance:	The manual will detail the performance parameters related to the drive and lift systems, including operational speeds, lifting capacities (implied by EGV 10/12 model designations), and torque specifications for motors and hydraulic pumps.
Fuel System
Fuel System:	Not applicable, as the Still Saxby EGV series are electric-powered walk-high lift trucks. Power source is electrical, managed by an onboard charger and battery system, which is covered under the 'Electrical System' and 'Built-in Charger' sections.

Transmission
Standard
Standard:	The EGV 10 and EGV 12 are equipped with electric drive systems, likely utilizing a reduction gearbox integrated with the drive motor. The manual will cover the repair and maintenance of this drive unit.
Optional
Optional:	No optional transmissions are typically offered for this type of industrial equipment; however, variations in drive motor specifications for different models might be detailed.
Features
Features:	The manual will detail the operational characteristics and maintenance of the electric drive system, including any electronic control modules, speed sensors, and the reduction gearbox for efficient power transfer to the drive wheel.

Dimensions
Exterior
Exterior:	Specific dimensional data (overall length, width, mast height, lowered height) for the EGV 10 and EGV 12 models are not provided in the product description but would be fully detailed within the service manual.
Interior
Interior:	Refers to the operator's walking space and control layout. The manual will include ergonomic details and component placement within the operator's control zone.
Cargo
Cargo:	The 'Fork Carriage' section implies details on fork dimensions, fork spread, and lift height capabilities (e.g., EGV 10 and EGV 12 likely denote load capacities in tons or tens of hundredweight).
Weights
Weights:	Operational weight, battery weight, and maximum load capacity will be detailed in the manual. Load capacity is strongly implied by the model numbers EGV 10 (1000 kg / 2200 lbs) and EGV 12 (1200 kg / 2645 lbs).

Safety Features
Ratings
Ratings:	While not explicit in the product description, a factory service manual will contain safety warnings, recommended operating procedures, and information relevant to safe maintenance practices, likely aligning with relevant industry safety standards (e.g., ANSI, CE).
Active Features
Active Features:	The manual will cover the functionality of safety-critical systems like the brake system (likely electromagnetic), emergency stop functions, and possibly speed limiters during turns or high lift operations.
Passive Features
Passive Features:	Information on the structural integrity of the chassis, mast, and fork carriage, ensuring safe load handling and stability during operation, will be included. Operator protection features are also likely detailed.

Technology Features
Infotainment
Infotainment:	Not applicable to industrial lift trucks. Focus is on operational controls and system diagnostics.
Driver Assistance
Driver Assistance:	Basic operational aids such as control ergonomics and safety interlocks are detailed. Advanced driver assistance systems are generally not a feature of this class of equipment.
Connectivity
Connectivity:	Modern industrial trucks may have telematics for fleet management or diagnostics. If present on the EGV 10/12, the manual would cover the relevant diagnostic ports or communication protocols.

Maintenance
Service Intervals
Service Intervals:	The manual will provide a detailed preventative maintenance schedule, outlining recommended checks and services at specific operating hours or time intervals for all major systems (e.g., lubrication, battery checks, hydraulic fluid checks).
Fluid Specifications
Fluid Specifications:	Specific types and quantities of hydraulic fluid, grease, and potentially brake fluid (if applicable) will be listed with their corresponding industry specifications (e.g., ISO viscosity grades, manufacturer approvals).
Known Issues
Known Issues:	While not explicitly stated in the product description, factory service manuals often include troubleshooting sections that address common wear points, failure modes, and diagnostic procedures for recurring problems specific to the model.

Vehicle History
Brand Heritage
Brand Heritage:	Still is a well-established German manufacturer of forklifts and warehouse equipment, known for quality and engineering. This manual reflects their commitment to providing comprehensive support for their product lines.
Model Evolution
Model Evolution:	The EGV series represents Still's line of electric walk-behind high-lift pallet trucks. Specific model evolution details (e.g., generational changes) would be found within the manual, detailing updates to components and systems.
Production
Production:	Still Saxby trucks are manufactured in Europe, with a focus on industrial applications. Production years covered by this specific manual would ideally be stated, but it's generally for the current and recent generations of the EGV 10/12.

Awards & Recognition
Recognitions
Recognitions:	Still is a recipient of numerous design and innovation awards for its industrial equipment. Specific awards for the EGV series might be mentioned within the manual's introduction or brand overview.
Ratings
Ratings:	Safety and performance ratings, if applicable, would be documented by regulatory bodies and may be referenced within the manual, particularly concerning load stability and electrical safety.
Certifications
Certifications:	The manual would likely reference relevant industry certifications such as CE marking for European compliance, and potentially others related to battery safety or material handling equipment standards.