SUBARU BAJA 2003-2006 Service Repair Manual 2004 2005
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🏷️ Basic Information Identification Make: Subaru Model: Baja Year: 2003-2006 Generation Generation Name: First Generation (First Facelift) Codes Chassis Code: BH (shared with Outback) 👋 Introduction Market Position Vehicle Segment: Sport Utility Vehicle (SUV) / Ute (Utility Vehicle) Unique Selling Proposition: Unique 'Sport Utility Sedan' concept with a convertible bed (known as the 'Spacious Oval Rear Deck' or S.O.R.D.) Competitive Analysis Key Competitors: Honda Ridgeline (later models), Ford Explorer Sport Trac, Chevrolet Avalanche (conceptually) Key Features Dealership Equivalence: Directly equivalent to the official Subaru dealership service manual used by certified technicians Diagnostic Capability: Enables users to accurately diagnose and repair their vehicle, potentially saving significant labor costs Digital Convenience: Single-source digital manual on CD, eliminating need for multiple physical books and providing print-on-demand functionality 📋 Manual Details Coverage Areas Coverage Scope: All Models and All Repairs A-Z Page Count Estimated Page Count: Extensive (Exact count not specified, but described as 'complete' and 'everything you will ever need') Manual Type Type: Factory Service Repair Manual Language Language: English Format Digital Format: CD-Manual (Printable) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Exhaust System, Engine Control System (ECU) Drivetrain: Transmission (Automatic/Manual), Drivetrain Components (Axles, Driveshafts, Differentials) Suspension Steering: Front Suspension, Rear Suspension, Steering System, Wheel Alignment Brakes: Brake System Components (Front/Rear Brakes), ABS System, Parking Brake Electrical: Wiring Schematics, Charging System, Starting System, Lighting System, Instrument Panel, Body Electrical Components, Audio System, HVAC Controls Body Chassis: Body Exterior Panels, Interior Trim, Doors, Windows, Locks, Seats, Chassis Components HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Safety Restraints: Airbag System, Seat Belts Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Replacements, Filter Changes, Lubrication Points Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Repair: Step-by-Step Repair Procedures for All Major Components and Systems Overhaul: Component Disassembly, Reassembly, and Rebuilding Instructions Installation: Component Removal and Installation Procedures Technical Depth Depth: Factory-Level Detail, including intricate electrical schematics and diagnostic procedures 📊 Manual Specifications File Format Digital Medium: CD-ROM Compatibility: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac compatible Print Quality Printable: All pages are printable, allowing for enlarged image printing Binding Type Physical Binding: N/A (Digital format on CD) Paper Type Physical Paper: N/A (Digital format on CD) ⚙️ Engine Specifications Primary Engine Engine Code And Type: EJ253 (2.5L SOHC Naturally Aspirated Flat-4 Boxer) Performance Horsepower Output: 165 hp @ 5,600 rpm (approx.) Torque Output: 166 lb-ft @ 3,600 rpm (approx.) Fuel System Induction Type: Multi-Point Fuel Injection (MPI) Cooling System Coolant Type: Subaru Long Life Coolant (Blue) or equivalent silicate-free OAT coolant Lubrication Oil Viscosity: SAE 5W-30 (preferred), SAE 10W-30 (seasonal) - API certified Engine Management ECU Type: Engine Control Unit (ECU) with diagnostic capabilities 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Optional Transmission Type Optional: None for Baja (Only Automatic offered) Features Drivetrain Layout: Symmetrical All-Wheel Drive (AWD) Fluid Specifications Atf Type: Subaru ATF-HP (High Performance) or equivalent Dexron-III/Mercon compatible fluid 📐 Dimensions Exterior Length: 194.7 inches Width: 70.1 inches Height: 60.4 inches Wheelbase: 104.3 inches Ground Clearance: 7.9 inches Cargo Bed Length: 41.5 inches (with tailgate closed) Bed Width: 47.2 inches (between wheel wells) Weights Curb Weight: 3,375 - 3,490 lbs (depending on trim and options) Towing Capacity: 2,000 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 4/5 Stars (Driver/Passenger) NHTSA Side Impact Rating: 4/5 Stars (Front/Rear Passenger) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available (Check specific model/year) Passive Features Airbags: Standard Frontal Airbags, Available Side-Curtain Airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player; optional premium audio available Climate Control: Manual or Automatic Climate Control (depending on trim) Driver Assistance Cruise Control: Standard cruise control system Connectivity Power Accessories: Power windows, power locks, power mirrors (standard on most trims) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3.75 months (under severe conditions), 7,500 miles or 7.5 months (normal conditions) Air Filter Replacement: Every 15,000 miles or 15 months Spark Plug Replacement: Every 60,000 miles (NGK Platinum recommended) Timing Belt Replacement: Every 105,000 miles or 105 months (Crucial for EJ25 engine due to interference design) Fluid Specifications Brake Fluid Type: DOT 3 Power Steering Fluid: Subaru Genuine Power Steering Fluid or Dexron III ATF Transfer Case Fluid: Subaru Genuine Gear Oil API GL-5 75W-90 Rear Differential Fluid: Subaru Genuine Gear Oil API GL-5 75W-90 Known Issues Head Gaskets: While less common than in earlier EJ engines, potential for head gasket leaks exists; manual provides repair procedures. Wheel Bearings: Can be prone to wear; manual details replacement procedures and torque specifications. Evaporative Emissions System: Issues with EVAP system components (e.g., charcoal canister, purge valve) can trigger check engine lights; manual aids diagnosis. 📚 Vehicle History Brand Heritage Subaru AWD Legacy: Builds upon Subaru's long-standing reputation for Symmetrical All-Wheel...