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Subaru BRZ 2012 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: BRZ Year: 2012 Codes Chassis Code: ZC6 👋 Introduction Market Position Segment: Compact sports car Development Partnership: Developed in collaboration with Toyota Motor Corporation. Competitive Analysis Key Competitors: Mazda MX-5 Miata, Nissan 370Z, Scion FR-S (later model). Key Features Handling Focus: Emphasizes a low center of gravity, balanced chassis, and engaging driving dynamics. Design Philosophy: Rear-wheel-drive layout, naturally aspirated Boxer engine, and compact dimensions for agility. 📋 Manual Details Coverage Areas Manual Type: Full Service Repair Manual Language: English Format: PDF Delivery Method: Instant Download Printability: Full Printable Software Requirements: Adobe PDF Reader, WinRAR Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Detailed repair, overhaul, diagnosis, and troubleshooting for the 2.0L FA20D flat-four engine. Transmission: Coverage for both the 6-speed manual (TY75) and 6-speed automatic transmissions, including overhaul and diagnostics. Drivetrain: Front engine, rear-wheel drive system, differential (Torsen LSD), driveshafts, axles, and hubs. Suspension: Front MacPherson struts, rear multi-link independent suspension, springs, dampers, anti-roll bars, bushings, and alignment procedures. Steering: Electric Power Steering (EPS) system diagnosis, components, and adjustments. Brakes: Front and rear disc brakes, ABS, EBD, brake fluid specifications, bleeding procedures, and component replacement. Electrical System: Comprehensive wiring diagrams, fuse box layouts, component testing, starting and charging system, lighting, and accessories. Body And Chassis: Body panel removal and installation, interior trim, bumpers, doors, hood, trunk, and chassis structural information. Cooling System: Radiator, cooling fan, thermostat, water pump, hoses, coolant specifications, and flush procedures. Fuel System: Fuel pump, injectors, fuel filter, fuel lines, and EVAP system diagnostics. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and exhaust pipe replacement. HVAC: Air conditioning system, heater core, blower motor, refrigerant, and climate control diagnostics. Procedures Included Maintenance: Regular service intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, and inspections. Repair: Step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension repairs, and brake system servicing. Troubleshooting: Extensive troubleshooting guides for common and uncommon issues, with diagnostic flowcharts and symptom-based problem solving. Diagnostics: Detailed procedures for using diagnostic tools (OBD-II), reading DTCs, sensor testing, and electrical system analysis. Wiring Diagrams: Comprehensive, easy-to-read wiring diagrams for all vehicle systems, including engine control, lighting, power windows, audio, and more. Specifications: Torque specifications for all fasteners, fluid capacities, tolerances, and technical data required for accurate repairs. Technical Depth Depth: Professional-grade technical information suitable for dealership technicians and experienced DIY mechanics, covering everything from basic maintenance to complete engine and transmission overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick information retrieval. Print Quality Pages: All pages are printable, allowing for physical reference. Binding Type Binding: Digital (downloadable) Paper Type Material: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: FA20D Configuration: Naturally aspirated, horizontally opposed (Boxer), 4-cylinder Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86 mm x 86 mm Compression Ratio: 12.5:1 Performance Horsepower: 200 hp @ 7000 rpm Torque: 151 lb-ft (205 Nm) @ 6400 rpm Fuel System Fuel Delivery: DOHC 16-valve, Direct Injection (D4-S - Toyota technology) Fuel Type: Unleaded gasoline (premium recommended, 91 octane or higher) 🔧 Transmission Standard Type: 6-speed Manual Transmission (Subaru TY75) Optional Type: 6-speed Automatic Transmission with Paddle Shifters Features Manual Gear Ratios: Refer to manual for specific ratios (typically 3.538:1 for 1st gear) Final Drive Ratio: 4.10:1 (for both transmissions) Differential: Torsen Limited Slip Differential (LSD) standard 📐 Dimensions Exterior Length: 164.1 inches (4168 mm) Width: 69.1 inches (1755 mm) Height: 50.6 inches (1285 mm) Wheelbase: 101.2 inches (2570 mm) Ground Clearance: 4.9 inches (125 mm) Weights Curb Weight: Approximately 2,700 - 2,800 lbs (1225 - 1270 kg) depending on transmission. 🛡️ Safety Features Ratings NHTSA Front Crash: 5-star NHTSA Side Crash: 5-star NHTSA Rollover: 4-star Active Features ABS: Standard Anti-lock Braking System (ABS) Ebd: Standard Electronic Brake-force Distribution (EBD) Vsc: Standard Vehicle Stability Control (VSC) and Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, front side-impact airbags, side curtain airbags. Seatbelts: 3-point seatbelts with pretensioners and load limiters. Chassis Design: Advanced chassis and body structure designed for rigidity and occupant protection. 💡 Technology Features Infotainment Head Unit: Standard touchscreen infotainment system with AM/FM/CD, USB, Bluetooth, and auxiliary input. Higher trims may include navigation and enhanced audio. Driver Assistance Vsc Modes: Sport mode for VSC that allows for a wider range of yaw rate before intervention. Connectivity Bluetooth: Standard Bluetooth hands-free calling and audio streaming. Performance Tech Track Mode: Some models may feature a "Track Mode" button that deactivates stability control for track use. 🔧 Maintenance Service Intervals Oil Change: Every 6,000 miles (9,600 km) or 6 months, whichever comes first (or refer to manual for severe driving conditions). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed. Cabin Air...
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Subaru BRZ 2012 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
BRZ
Year:
2012
Codes
Chassis Code:
ZC6
👋 Introduction
Market Position
Segment:
Compact sports car
Development Partnership:
Developed in collaboration with Toyota Motor Corporation.
Competitive Analysis
Key Competitors:
Mazda MX-5 Miata, Nissan 370Z, Scion FR-S (later model).
Key Features
Handling Focus:
Emphasizes a low center of gravity, balanced chassis, and engaging driving dynamics.
Design Philosophy:
Rear-wheel-drive layout, naturally aspirated Boxer engine, and compact dimensions for agility.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Printability:
Full Printable
Software Requirements:
Adobe PDF Reader, WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair, overhaul, diagnosis, and troubleshooting for the 2.0L FA20D flat-four engine.
Transmission:
Coverage for both the 6-speed manual (TY75) and 6-speed automatic transmissions, including overhaul and diagnostics.
Drivetrain:
Front engine, rear-wheel drive system, differential (Torsen LSD), driveshafts, axles, and hubs.
Suspension:
Front MacPherson struts, rear multi-link independent suspension, springs, dampers, anti-roll bars, bushings, and alignment procedures.
Steering:
Electric Power Steering (EPS) system diagnosis, components, and adjustments.
Brakes:
Front and rear disc brakes, ABS, EBD, brake fluid specifications, bleeding procedures, and component replacement.
Electrical System:
Comprehensive wiring diagrams, fuse box layouts, component testing, starting and charging system, lighting, and accessories.
Body And Chassis:
Body panel removal and installation, interior trim, bumpers, doors, hood, trunk, and chassis structural information.
Cooling System:
Radiator, cooling fan, thermostat, water pump, hoses, coolant specifications, and flush procedures.
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, and EVAP system diagnostics.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and exhaust pipe replacement.
HVAC:
Air conditioning system, heater core, blower motor, refrigerant, and climate control diagnostics.
Procedures Included
Maintenance:
Regular service intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, and inspections.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension repairs, and brake system servicing.
Troubleshooting:
Extensive troubleshooting guides for common and uncommon issues, with diagnostic flowcharts and symptom-based problem solving.
Diagnostics:
Detailed procedures for using diagnostic tools (OBD-II), reading DTCs, sensor testing, and electrical system analysis.
Wiring Diagrams:
Comprehensive, easy-to-read wiring diagrams for all vehicle systems, including engine control, lighting, power windows, audio, and more.
Specifications:
Torque specifications for all fasteners, fluid capacities, tolerances, and technical data required for accurate repairs.
Technical Depth
Depth:
Professional-grade technical information suitable for dealership technicians and experienced DIY mechanics, covering everything from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality
Pages:
All pages are printable, allowing for physical reference.
Binding Type
Binding:
Digital (downloadable)
Paper Type
Material:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FA20D
Configuration:
Naturally aspirated, horizontally opposed (Boxer), 4-cylinder
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86 mm x 86 mm
Compression Ratio:
12.5:1
Performance
Horsepower:
200 hp @ 7000 rpm
Torque:
151 lb-ft (205 Nm) @ 6400 rpm
Fuel System
Fuel Delivery:
DOHC 16-valve, Direct Injection (D4-S - Toyota technology)
Fuel Type:
Unleaded gasoline (premium recommended, 91 octane or higher)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (Subaru TY75)
Optional
Type:
6-speed Automatic Transmission with Paddle Shifters
Features
Manual Gear Ratios:
Refer to manual for specific ratios (typically 3.538:1 for 1st gear)
Final Drive Ratio:
4.10:1 (for both transmissions)
Differential:
Torsen Limited Slip Differential (LSD) standard
📐 Dimensions
Exterior
Length:
164.1 inches (4168 mm)
Width:
69.1 inches (1755 mm)
Height:
50.6 inches (1285 mm)
Wheelbase:
101.2 inches (2570 mm)
Ground Clearance:
4.9 inches (125 mm)
Weights
Curb Weight:
Approximately 2,700 - 2,800 lbs (1225 - 1270 kg) depending on transmission.
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-star
NHTSA Side Crash:
5-star
NHTSA Rollover:
4-star
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Vsc:
Standard Vehicle Stability Control (VSC) and Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags, side curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
Chassis Design:
Advanced chassis and body structure designed for rigidity and occupant protection.
💡 Technology Features
Infotainment
Head Unit:
Standard touchscreen infotainment system with AM/FM/CD, USB, Bluetooth, and auxiliary input. Higher trims may include navigation and enhanced audio.
Driver Assistance
Vsc Modes:
Sport mode for VSC that allows for a wider range of yaw rate before intervention.
Connectivity
Bluetooth:
Standard Bluetooth hands-free calling and audio streaming.
Performance Tech
Track Mode:
Some models may feature a "Track Mode" button that deactivates stability control for track use.
🔧 Maintenance
Service Intervals
Oil Change:
Every 6,000 miles (9,600 km) or 6 months, whichever comes first (or refer to manual for severe driving conditions).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs:
Replace every 60,000 miles (96,000 km) (Iridium type).
Fluid Specifications
Engine Oil:
SAE 0W-20, API SN or ILSAC GF-5 certified. Capacity: 5.7 US quarts (5.4 liters) with filter.
Coolant:
Subaru Super Coolant (Blue), or equivalent silicate-free, long-life coolant. Capacity: 7.0 US quarts (6.6 liters).
Brake Fluid:
DOT 3 or DOT 4. Ensure purity and no water contamination.
Transmission Fluid Manual:
Subaru Extra MT, or equivalent API GL-4 75W-90. Capacity: 2.1 US quarts (2.0 liters).
Transmission Fluid Automatic:
Subaru ATF-HP. Capacity: 4.5 US quarts (4.2 liters) for a fluid change.
Differential Fluid:
API GL-5, SAE 80W-90. Capacity: 0.9 US quarts (0.85 liters).
Known Issues
Oil Consumption:
Some early FA20 engines experienced higher than expected oil consumption; covered by service bulletins and warranty extensions for certain VIN ranges.
Sticky Valves:
Potential for carbon buildup on intake valves due to direct injection; regular cleaning or maintenance may be beneficial.
📚 Vehicle History
Brand Heritage
Subaru Motorsports:
Subaru's long history in motorsports, particularly rallying, influences the BRZ's performance-oriented design.
Model Evolution
First Generation:
The 2012 Subaru BRZ marks the debut of the first generation (first model year).
Development Goals:
To create a lightweight, rear-wheel-drive sports coupe with exceptional handling characteristics, inspired by classic sports cars.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While not a direct 2012 award, the BRZ lineage has been recognized in various 'best of' lists by automotive publications for its driving dynamics.
Automotive Journalism:
Consistently praised by automotive journalists for its pure driving experience and accessible sports car performance.
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