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Subaru Forester 2000 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2000 Market Segment: Compact SUV/Crossover Generation Generation Designation: First Generation (SF) Codes Chassis Code: SF5, SF9 Engine Codes: EJ251, EJ252, EJ253 (NA), EJ255 (Turbo - STI/GT variations) 👋 Introduction Market Position Vehicle Class: Compact Crossover SUV Target Demographic: Active individuals, families, outdoor enthusiasts valuing AWD and practicality Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape, Mazda Tribute Key Features Drivetrain: Standard Subaru Symmetrical All-Wheel Drive (AWD) on all models Body Style: Wagon-like SUV with increased ride height and cargo space Ground Clearance: Class-leading for its time, enhancing off-road capability 📋 Manual Details Coverage Areas Countries Of Sale: North America, Japan, Europe, Australia, etc. (Global) Trim Levels Covered: All trim levels including Base, Premium, L, LS, S, GT, STI (where applicable) Page Count Estimated Page Count: Over 1500 pages (typical for factory service manuals of this era) Manual Type Manual Type: Factory Service Repair Manual Purpose: Professional diagnostic, repair, and maintenance Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, timing belt, pistons, rings, bearings, seals, cylinder heads, valve train, lubrication system, cooling system Engine Performance: Fuel injection system (MPI), ignition system, emissions control systems, turbocharger system (if applicable) Transmission: Manual transmission (5-speed), Automatic transmission (4-speed), clutch, driveline, differentials, transfer case Brakes: Front disc brakes (vented), rear disc brakes, Anti-lock Braking System (ABS), parking brake Suspension: Front MacPherson struts, rear multi-link independent suspension, steering system (power assisted rack and pinion) Electrical System: Battery, charging system (alternator), starting system, lighting system, fuses, relays, wiring diagrams, body control modules Body And Chassis: Body panels, doors, windows, interior trim, seats, structural components, collision repair procedures HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Safety Systems: Airbag system diagnosis and repair, seat belt mechanisms Procedures Included Diagnostic Procedures: Troubleshooting guides, fault code interpretation (OBD-I/OBD-II), symptom-based diagnostics Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems Maintenance Procedures: Scheduled maintenance intervals, fluid changes, filter replacements, tune-ups Component Rebuilds: Detailed instructions for overhauling engines, transmissions, and other major components Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth Of Coverage: Comprehensive (from basic fluid checks to complete engine rebuilds and complex electrical diagnostics) Diagnostic Tools: Reference to required special tools and diagnostic equipment 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable if professionally scanned and OCR'd Print Quality Scan Quality: Professional quality scans, clear text and legible diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Boxer 4-Cylinder (EJ25) Displacement: 2.5 Liters (2457 cc) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 (typical) Performance Horsepower: 165 hp @ 5,600 rpm (NA models) Torque: 166 lb-ft @ 4,000 rpm (NA models) Turbocharged Variants: Available in certain markets (e.g., GT, STI) with higher horsepower (e.g., 210-230 hp) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (minimum) / 91 Octane (recommended for performance) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission with Electronically Controlled Lock-Up Torque Converter Features AWD System: Symmetrical All-Wheel Drive (Variable torque distribution) Transmission Fluid Type Auto: Subaru ATF-HP (or equivalent DEXRON-III/MERCON compatible fluid) Transmission Fluid Type Manual: GL-5 Gear Oil, SAE 75W-90 📐 Dimensions Exterior Length: 4,405 mm (173.4 in) Width: 1,735 mm (68.3 in) Height: 1,590 mm (62.6 in) Wheelbase: 2,510 mm (98.8 in) Ground Clearance: 200 mm (7.9 in) Weights Curb Weight Approx: 1,440 - 1,560 kg (3,175 - 3,440 lbs) Towing Capacity Approx: 1,000 kg (2,200 lbs) Cargo Cargo Volume Seats Up: Approx. 0.75 m³ (26.5 cu ft) Cargo Volume Seats Down: Approx. 1.5 m³ (53.0 cu ft) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Not directly rated under the modern NHTSA system for this era, but generally considered good for its time. Active Features ABS: Standard Anti-lock Braking System (4-wheel disc brakes) Traction Control: Available on select models or as an option. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: 3-point front and rear seatbelts with pretensioners and load limiters. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, optional premium sound system. Display Technology: Basic digital clock and radio display. No integrated navigation or advanced screens. Driver Assistance Cruise Control: Standard on most models. Stability Control: Not available on this model year. Connectivity Phone Integration: No factory Bluetooth or smartphone integration. Aftermarket solutions typically required. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - consult specific manual. Timing Belt Replacement Interval: 105,000 miles or 105 months (critical replacement interval for...
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Subaru Forester 2000 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2000
Market Segment:
Compact SUV/Crossover
Generation
Generation Designation:
First Generation (SF)
Codes
Chassis Code:
SF5, SF9
Engine Codes:
EJ251, EJ252, EJ253 (NA), EJ255 (Turbo - STI/GT variations)
👋 Introduction
Market Position
Vehicle Class:
Compact Crossover SUV
Target Demographic:
Active individuals, families, outdoor enthusiasts valuing AWD and practicality
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan Xterra, Ford Escape, Mazda Tribute
Key Features
Drivetrain:
Standard Subaru Symmetrical All-Wheel Drive (AWD) on all models
Body Style:
Wagon-like SUV with increased ride height and cargo space
Ground Clearance:
Class-leading for its time, enhancing off-road capability
📋 Manual Details
Coverage Areas
Countries Of Sale:
North America, Japan, Europe, Australia, etc. (Global)
Trim Levels Covered:
All trim levels including Base, Premium, L, LS, S, GT, STI (where applicable)
Page Count
Estimated Page Count:
Over 1500 pages (typical for factory service manuals of this era)
Manual Type
Manual Type:
Factory Service Repair Manual
Purpose:
Professional diagnostic, repair, and maintenance
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing belt, pistons, rings, bearings, seals, cylinder heads, valve train, lubrication system, cooling system
Engine Performance:
Fuel injection system (MPI), ignition system, emissions control systems, turbocharger system (if applicable)
Transmission:
Manual transmission (5-speed), Automatic transmission (4-speed), clutch, driveline, differentials, transfer case
Brakes:
Front disc brakes (vented), rear disc brakes, Anti-lock Braking System (ABS), parking brake
Suspension:
Front MacPherson struts, rear multi-link independent suspension, steering system (power assisted rack and pinion)
Electrical System:
Battery, charging system (alternator), starting system, lighting system, fuses, relays, wiring diagrams, body control modules
Body And Chassis:
Body panels, doors, windows, interior trim, seats, structural components, collision repair procedures
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Safety Systems:
Airbag system diagnosis and repair, seat belt mechanisms
Procedures Included
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (OBD-I/OBD-II), symptom-based diagnostics
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all major systems
Maintenance Procedures:
Scheduled maintenance intervals, fluid changes, filter replacements, tune-ups
Component Rebuilds:
Detailed instructions for overhauling engines, transmissions, and other major components
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth Of Coverage:
Comprehensive (from basic fluid checks to complete engine rebuilds and complex electrical diagnostics)
Diagnostic Tools:
Reference to required special tools and diagnostic equipment
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if professionally scanned and OCR'd
Print Quality
Scan Quality:
Professional quality scans, clear text and legible diagrams
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Boxer 4-Cylinder (EJ25)
Displacement:
2.5 Liters (2457 cc)
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
9.7:1 (typical)
Performance
Horsepower:
165 hp @ 5,600 rpm (NA models)
Torque:
166 lb-ft @ 4,000 rpm (NA models)
Turbocharged Variants:
Available in certain markets (e.g., GT, STI) with higher horsepower (e.g., 210-230 hp)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (minimum) / 91 Octane (recommended for performance)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission with Electronically Controlled Lock-Up Torque Converter
Features
AWD System:
Symmetrical All-Wheel Drive (Variable torque distribution)
Transmission Fluid Type Auto:
Subaru ATF-HP (or equivalent DEXRON-III/MERCON compatible fluid)
Transmission Fluid Type Manual:
GL-5 Gear Oil, SAE 75W-90
📐 Dimensions
Exterior
Length:
4,405 mm (173.4 in)
Width:
1,735 mm (68.3 in)
Height:
1,590 mm (62.6 in)
Wheelbase:
2,510 mm (98.8 in)
Ground Clearance:
200 mm (7.9 in)
Weights
Curb Weight Approx:
1,440 - 1,560 kg (3,175 - 3,440 lbs)
Towing Capacity Approx:
1,000 kg (2,200 lbs)
Cargo
Cargo Volume Seats Up:
Approx. 0.75 m³ (26.5 cu ft)
Cargo Volume Seats Down:
Approx. 1.5 m³ (53.0 cu ft)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Not directly rated under the modern NHTSA system for this era, but generally considered good for its time.
Active Features
ABS:
Standard Anti-lock Braking System (4-wheel disc brakes)
Traction Control:
Available on select models or as an option.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
3-point front and rear seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette or CD player, optional premium sound system.
Display Technology:
Basic digital clock and radio display. No integrated navigation or advanced screens.
Driver Assistance
Cruise Control:
Standard on most models.
Stability Control:
Not available on this model year.
Connectivity
Phone Integration:
No factory Bluetooth or smartphone integration. Aftermarket solutions typically required.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - consult specific manual.
Timing Belt Replacement Interval:
105,000 miles or 105 months (critical replacement interval for EJ25 engines)
Spark Plug Replacement Interval:
60,000 miles (typically platinum or iridium type)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SJ or higher)
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter
Coolant Type:
Subaru Genuine Coolant (Blue) or equivalent ethylene glycol based coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Head Gasket Leaks:
Common on EJ25 engines of this era. The manual will detail inspection and replacement procedures.
Timing Belt Failure:
If not replaced at recommended intervals, catastrophic engine damage can occur. Manual provides procedures.
Oxygen Sensor Failure:
Can lead to poor fuel economy and check engine lights. Manual covers diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Subaru Specialty:
Known for symmetrical AWD, Boxer engines, and a focus on practicality and capability.
Model Evolution
Forester Concept:
Introduced as a blend of passenger car comfort and SUV utility, a pioneer in the crossover segment.
Design Philosophy:
Practical, durable, and capable, often with a distinct, functional design.
Production
Production Location:
Japan (Gunma Plant)
First Generation Years:
1997-2002
🏆 Awards & Recognition
Recognitions
Four Wheel Drive System:
Consistently praised for its effective all-wheel-drive system, providing excellent traction in various conditions.
Safety Awards:
Often recognized for its safety features and robust construction relative to competitors of the era.
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