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SUBARU FORESTER 2007 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2007 Codes Chassis Code: SG Engine Codes: EJ253 (2.5L Naturally Aspirated), EJ255 (2.5L Turbocharged) 👋 Introduction Market Position Segment: Compact Crossover SUV Usp Primary: Symmetrical All-Wheel Drive as standard, Subaru's boxer engine, practical cargo space, good visibility Target Audience: Individuals and families seeking a reliable, versatile, and safe SUV for various driving conditions, including light off-roading and inclement weather Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue), Mazda CX-5, Ford Escape Key Features Drivetrain Layout: Symmetrical All-Wheel Drive (standard on most trims) Engine Configuration: Horizontally-opposed (Boxer) engine Ground Clearance: Generally higher than many competitors, enhancing off-road capability Cargo Versatility: Split-folding rear seats, ample cargo volume 📋 Manual Details Coverage Areas Manual Type: Full Service and Repair Manual Language: English Format: Digital (likely PDF, implied by 'here you can find') Page Count Estimated Page Count: Approximately 2000-3000 pages (typical for comprehensive factory service manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, pistons, crankshaft, camshafts, valve timing, lubrication, cooling system Engine Performance: Fuel injection, ignition system, emissions control, turbocharging (for XT models) Transmission Manual: Clutch, gearbox overhaul, gear ratios, shifting mechanisms Transmission Automatic: Automatic transmission overhaul, valve body, torque converter, transmission control module (TCM) Drivetrain: All-Wheel Drive (AWD) system, differentials (front, rear, center), driveshafts, CV joints Brakes: Brake system hydraulics, ABS, EBD, brake caliper overhaul, rotor replacement, parking brake Suspension: Front struts, rear struts, control arms, bushings, sway bars, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column Electrical System: Battery, charging system (alternator), starting system, fuses, relays, wiring diagrams Body And Interior: Body panel removal/installation, interior trim, seats, airbags, doors, windows, locks HVAC: Heating, ventilation, air conditioning system diagnosis and repair, refrigerant handling Diagnostics: OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, troubleshooting flowcharts Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, brake, power steering), filter replacements, spark plug replacement Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, suspension component replacement Specifications: Torque specifications for all fasteners, diagnostic data, electrical system parameters, fluid capacities and types Special Tools: Identification and usage of specialized tools required for specific repairs and diagnostics Technical Depth Depth Level: Comprehensive (covering everything from basic fluid changes to complete engine and transmission rebuilds) Diagnostic Capabilities: Advanced diagnostics, including wiring diagrams, sensor data interpretation, and specific troubleshooting trees 📊 Manual Specifications File Format Document Type: Digital Service Manual Searchability: Likely searchable text for quick information retrieval Printability: Likely printable pages for physical reference Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: EJ253 Displacement: 2.5 Liters (2457 cc) Configuration: DOHC 16-valve horizontally-opposed 4-cylinder (Boxer) Horsepower Est: 173 hp @ 5600 rpm Torque Est: 166 lb-ft @ 4000 rpm Optional Engine Engine Code: EJ255 (Turbocharged) Displacement: 2.5 Liters (2457 cc) Configuration: DOHC 16-valve turbocharged horizontally-opposed 4-cylinder (Boxer) Horsepower Est: 224 hp @ 5200 rpm (Forester XT) Torque Est: 235 lb-ft @ 3000-4800 rpm (Forester XT) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline, 87 octane minimum (91 octane for Turbocharged models recommended) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission (Sportshift available on some trims) Features AWD Integration: Active Torque Split AWD (Automatic), Variable Torque Distribution AWD (Manual) 📐 Dimensions Exterior Length Est: 4560 mm (179.5 inches) Width Est: 1780 mm (70.1 inches) Height Est: 1670 mm (65.7 inches) (without roof rails) Wheelbase Est: 2630 mm (103.5 inches) Ground Clearance Est: 200 mm (7.9 inches) Weights Curb Weight Est Min: 1440 kg (3175 lbs) Curb Weight Est Max: 1590 kg (3505 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 5 Stars (Driver and Passenger) NHTSA Side Impact: 5 Stars (Front and Rear Passengers) IIHS Front Crashworthiness: Good IIHS Side Impact: Good IIHS Rear Impact And Head Restraints: Good Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brake-force Distribution Traction Control: Standard Traction Control System (TCS) Stability Control: Standard Vehicle Dynamics Control (VDC) Passive Features Airbags Front: Standard Dual-stage front airbags Airbags Side: Standard front side-impact airbags Airbags Curtain: Standard front and rear side-curtain airbags Seatbelts: 3-point seatbelts with pretensioners and load limiters for all occupants Child Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Head Unit: Standard AM/FM/CD player, optional CD changer, optional navigation system Audio System: Available premium audio system with subwoofer Connectivity: Auxiliary audio input jack (standard on most trims) Driver Assistance Cruise Control: Standard Tpms: Tire Pressure Monitoring System (Standard on some trims from 2007, optional on others) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe conditions),...
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SUBARU FORESTER 2007 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Year:
2007
Codes
Chassis Code:
SG
Engine Codes:
EJ253 (2.5L Naturally Aspirated), EJ255 (2.5L Turbocharged)
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Usp Primary:
Symmetrical All-Wheel Drive as standard, Subaru's boxer engine, practical cargo space, good visibility
Target Audience:
Individuals and families seeking a reliable, versatile, and safe SUV for various driving conditions, including light off-roading and inclement weather
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail (Rogue), Mazda CX-5, Ford Escape
Key Features
Drivetrain Layout:
Symmetrical All-Wheel Drive (standard on most trims)
Engine Configuration:
Horizontally-opposed (Boxer) engine
Ground Clearance:
Generally higher than many competitors, enhancing off-road capability
Cargo Versatility:
Split-folding rear seats, ample cargo volume
📋 Manual Details
Coverage Areas
Manual Type:
Full Service and Repair Manual
Language:
English
Format:
Digital (likely PDF, implied by 'here you can find')
Page Count
Estimated Page Count:
Approximately 2000-3000 pages (typical for comprehensive factory service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder heads, pistons, crankshaft, camshafts, valve timing, lubrication, cooling system
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharging (for XT models)
Transmission Manual:
Clutch, gearbox overhaul, gear ratios, shifting mechanisms
Transmission Automatic:
Automatic transmission overhaul, valve body, torque converter, transmission control module (TCM)
Drivetrain:
All-Wheel Drive (AWD) system, differentials (front, rear, center), driveshafts, CV joints
Brakes:
Brake system hydraulics, ABS, EBD, brake caliper overhaul, rotor replacement, parking brake
Suspension:
Front struts, rear struts, control arms, bushings, sway bars, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column
Electrical System:
Battery, charging system (alternator), starting system, fuses, relays, wiring diagrams
Body And Interior:
Body panel removal/installation, interior trim, seats, airbags, doors, windows, locks
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair, refrigerant handling
Diagnostics:
OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, troubleshooting flowcharts
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, transmission, brake, power steering), filter replacements, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major components, including engine rebuilds, transmission overhauls, suspension component replacement
Specifications:
Torque specifications for all fasteners, diagnostic data, electrical system parameters, fluid capacities and types
Special Tools:
Identification and usage of specialized tools required for specific repairs and diagnostics
Technical Depth
Depth Level:
Comprehensive (covering everything from basic fluid changes to complete engine and transmission rebuilds)
Diagnostic Capabilities:
Advanced diagnostics, including wiring diagrams, sensor data interpretation, and specific troubleshooting trees
📊 Manual Specifications
File Format
Document Type:
Digital Service Manual
Searchability:
Likely searchable text for quick information retrieval
Printability:
Likely printable pages for physical reference
Print Quality
Image Resolution:
High-resolution diagrams and illustrations for clarity
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ253
Displacement:
2.5 Liters (2457 cc)
Configuration:
DOHC 16-valve horizontally-opposed 4-cylinder (Boxer)
Horsepower Est:
173 hp @ 5600 rpm
Torque Est:
166 lb-ft @ 4000 rpm
Optional Engine
Engine Code:
EJ255 (Turbocharged)
Displacement:
2.5 Liters (2457 cc)
Configuration:
DOHC 16-valve turbocharged horizontally-opposed 4-cylinder (Boxer)
Horsepower Est:
224 hp @ 5200 rpm (Forester XT)
Torque Est:
235 lb-ft @ 3000-4800 rpm (Forester XT)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline, 87 octane minimum (91 octane for Turbocharged models recommended)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission (Sportshift available on some trims)
Features
AWD Integration:
Active Torque Split AWD (Automatic), Variable Torque Distribution AWD (Manual)
📐 Dimensions
Exterior
Length Est:
4560 mm (179.5 inches)
Width Est:
1780 mm (70.1 inches)
Height Est:
1670 mm (65.7 inches) (without roof rails)
Wheelbase Est:
2630 mm (103.5 inches)
Ground Clearance Est:
200 mm (7.9 inches)
Weights
Curb Weight Est Min:
1440 kg (3175 lbs)
Curb Weight Est Max:
1590 kg (3505 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (Driver and Passenger)
NHTSA Side Impact:
5 Stars (Front and Rear Passengers)
IIHS Front Crashworthiness:
Good
IIHS Side Impact:
Good
IIHS Rear Impact And Head Restraints:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Vehicle Dynamics Control (VDC)
Passive Features
Airbags Front:
Standard Dual-stage front airbags
Airbags Side:
Standard front side-impact airbags
Airbags Curtain:
Standard front and rear side-curtain airbags
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all occupants
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Head Unit:
Standard AM/FM/CD player, optional CD changer, optional navigation system
Audio System:
Available premium audio system with subwoofer
Connectivity:
Auxiliary audio input jack (standard on most trims)
Driver Assistance
Cruise Control:
Standard
Tpms:
Tire Pressure Monitoring System (Standard on some trims from 2007, optional on others)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions), 7,500 miles or 6 months (normal conditions)
Air Filter Replacement Interval:
Every 15,000 miles or 12 months
Cabin Air Filter Replacement Interval:
Every 15,000 miles or 12 months
Spark Plug Replacement Interval:
Every 60,000 miles (Iridium spark plugs)
Coolant Replacement Interval:
First at 60,000 miles or 4 years, then every 30,000 miles or 2 years thereafter
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SG or higher, or ILSAC GF-2 or higher)
Engine Oil Capacity:
4.5 US quarts (4.3 L) with filter (2.5L NA), 4.7 US quarts (4.4 L) with filter (2.5L Turbo)
Coolant Type:
Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water)
Transmission Fluid Type Manual:
Subaru Extra CG Gear Oil API GL-5 75W-90
Transmission Fluid Type Automatic:
Subaru ATF-HP
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid Type:
Subaru Genuine ATF or Dexron III
Known Issues
Head Gaskets:
While less prevalent than on earlier EJ engines, potential for coolant leaks from head gaskets still exists. Look for external leaks or coolant in oil.
Catalytic Converter:
Can become clogged over time, leading to reduced engine performance and potential overheating.
Timing Belt:
Requires replacement every 105,000 miles. Failure to do so can cause catastrophic engine damage due to interference design.
Cv Boots:
Front CV joint boots can tear, leading to grease loss and eventual CV joint failure if not addressed.
Turbocharger Wear:
On XT models, turbocharger seals can wear, leading to oil consumption or loss of boost. Regular oil changes are critical.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Brand Specialty:
Symmetrical All-Wheel Drive systems and boxer engines
Model Evolution
Generation Code:
Second Generation (SG) - 2003-2008
Facelift Year:
2006
2007 Updates:
Minor styling tweaks, enhanced safety features, improved interior materials on some trims. Introduction of tire pressure monitoring system (TPMS) on some models.
Production
Manufacturing Plant:
Gunma Plant, Ota, Gunma, Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Often recognized by IIHS for its safety performance in its class.
Consumer Reports Reliability:
Generally rated well for reliability by automotive publications like Consumer Reports, though specific model year ratings can vary.
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