Subaru Forester 2005 2006 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Forester Model Generation: Second Generation (SG) Production Years Covered: 2005-2006 Codes Chassis Code: SG5, SG9 👋 Introduction Market Position Vehicle Segment: Compact SUV/Crossover Key Selling Points: Symmetrical All-Wheel Drive (standard), Practicality, Versatility, Subaru's reputation for reliability and safety Competitive Analysis Primary Competitors: Honda CR-V, Toyota RAV4, Mazda CX-5, Ford Escape, Nissan Xterra Key Features Signature Features: Standard Symmetrical AWD, Boxer Engine configuration, High Ground Clearance for its class, Spacious Interior for its size 📋 Manual Details Coverage Areas Primary Coverage: Mechanical and Electrical Systems, Bodywork, Maintenance, Troubleshooting, Diagnosis Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emission Control System Transmission Systems: Manual Transmission (5-speed), Automatic Transmission (4-speed) - including hydraulics, control systems, and drive axles Drivetrain Systems: All-Wheel Drive (AWD) System (Symmetrical AWD), Differentials (Front, Rear), Driveshafts, CV Joints Suspension Steering: Front MacPherson Strut, Rear Multi-link Suspension, Power Steering System (Hydraulic), Steering Column, Wheel Alignment Specifications Brake Systems: Front Ventilated Discs, Rear Solid Discs, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), Brake Control Module, Hydraulic Lines, Parking Brake Electrical Systems: 12V Battery, Alternator, Starter Motor, Lighting System (Headlights, Taillights, Interior), Fuses, Relays, Wiring Diagrams, Body Control Module (BCM), Immobilizer System Climate Control HVAC: Air Conditioning System, Heater Core, Blower Motor, Controls, Refrigerant System Body Interior Exterior Body Panels: Body Repair, Sheet Metal Replacement, Door Mechanisms, Hood, Tailgate, Bumpers, Fenders, Glass Replacement Interior Components: Seating Systems, Dashboard, Trim Panels, Audio System, Airbag System (SRS) Procedures Included Maintenance Procedures: Oil and Filter Change, Air Filter Replacement, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Differential Fluid Change, Transmission Fluid Change, Power Steering Fluid Change, Fuel Filter Replacement, Wiper Blade Replacement Diagnostic Procedures: OBD-II (On-Board Diagnostics) Scans, DTC (Diagnostic Trouble Code) Interpretation, Component Testing, Circuit Testing, Symptom-Based Troubleshooting Guides Repair Procedures: Engine Overhaul/Rebuild, Transmission Rebuild, Brake Component Replacement (Pads, Rotors, Calipers), Suspension Component Replacement (Shocks, Struts, Bushings), Steering Component Repair/Replacement, Electrical Component Diagnosis and Repair, HVAC System Repair, Body Panel Repair and Replacement Troubleshooting Guides: Detailed troubleshooting trees for common and uncommon issues across all major systems Technical Depth Depth Of Information: Comprehensive from basic maintenance to complete engine and transmission overhauls, including detailed wiring diagrams and diagnostic procedures 📊 Manual Specifications File Format PDF Quality: High-resolution scans with searchable text Print Quality Print Readability: Designed for clear printing of all diagrams and text Binding Type Binding Type: Not Applicable (PDF Format) Paper Type Paper Type: Not Applicable (PDF Format) ⚙️ Engine Specifications Primary Engine Engine Code Base Model: EJ253 (2.5L Naturally Aspirated) Engine Type: Naturally Aspirated Flat-Four (Boxer) Displacement: 2457 cc (2.5 Liters) Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Horsepower Hp Est: 165 hp @ 5600 rpm Torque Lb-Ft Est: 166 lb-ft @ 4000 rpm Performance Engine Code Turbo Model: EJ255 (2.5L Turbocharged - XT models) Horsepower Hp Turbo Est: 210-230 hp (depending on trim) Torque Lb-Ft Turbo Est: 235-250 lb-ft (depending on trim) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended for NA, 91 octane for Turbo) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Optional Optional Transmission: 4-Speed Automatic (with Sportshift on some models) Features AWD System: Symmetrical All-Wheel Drive (Standard on all models) Automatic Transmission Control: Electronic control with adaptive learning 📐 Dimensions Exterior Length Inches: 179.5 Width Inches: 69.7 Height Inches: 66.1 Wheelbase Inches: 103.0 Ground Clearance Inches: 8.1 Weights Curb Weight Lbs Est: 3100-3500 (depending on trim and transmission) Cargo Cargo Volume Cubic Feet Est: 31.4 (behind rear seats), 67.7 (with rear seats folded) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (Second Generation) IIHS Frontal Offset Rating: Good (2005-2006 models) IIHS Side Impact Rating: Good (with side airbags) Active Features ABS: Standard (4-wheel Anti-lock Braking System) Ebd: Standard (Electronic Brake-force Distribution) Traction Control: Standard Electronic Stability Control: Available on select trims Passive Features Airbags Standard: Driver and Front Passenger Airbags Airbags Optional: Side Curtain Airbags, Front Side Airbags (often optional or part of packages) Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Standard 4-speaker or optional 6-speaker AM/FM/CD player with cassette (on some trims). Steering wheel audio controls available on higher trims. Navigation: Optional factory-installed navigation system available on select premium trims. Driver Assistance Cruise Control: Standard cruise control system. Keyless Entry: Available on higher trim levels. Connectivity Auxiliary Input: Optional auxiliary audio input jack on some models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions) - Check Owner's Manual for exact recommendation based on driving style....
Symmetrical All-Wheel Drive (standard), Practicality, Versatility, Subaru's reputation for reliability and safety
Competitive Analysis
Primary Competitors:
Honda CR-V, Toyota RAV4, Mazda CX-5, Ford Escape, Nissan Xterra
Key Features
Signature Features:
Standard Symmetrical AWD, Boxer Engine configuration, High Ground Clearance for its class, Spacious Interior for its size
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and Electrical Systems, Bodywork, Maintenance, Troubleshooting, Diagnosis
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Emission Control System
Transmission Systems:
Manual Transmission (5-speed), Automatic Transmission (4-speed) - including hydraulics, control systems, and drive axles
12V Battery, Alternator, Starter Motor, Lighting System (Headlights, Taillights, Interior), Fuses, Relays, Wiring Diagrams, Body Control Module (BCM), Immobilizer System
Climate Control HVAC:
Air Conditioning System, Heater Core, Blower Motor, Controls, Refrigerant System
Body Interior Exterior
Body Panels:
Body Repair, Sheet Metal Replacement, Door Mechanisms, Hood, Tailgate, Bumpers, Fenders, Glass Replacement
Interior Components:
Seating Systems, Dashboard, Trim Panels, Audio System, Airbag System (SRS)
Side Curtain Airbags, Front Side Airbags (often optional or part of packages)
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Standard 4-speaker or optional 6-speaker AM/FM/CD player with cassette (on some trims). Steering wheel audio controls available on higher trims.
Navigation:
Optional factory-installed navigation system available on select premium trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Keyless Entry:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions) - Check Owner's Manual for exact recommendation based on driving style.
Engine Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement Na:
Every 100,000 miles (NGK Iridium)
Cabin Air Filter Replacement:
Every 15,000 miles or 12 months
Brake Fluid Flush:
Every 30,000 miles or 24 months
Transmission Fluid Change Auto:
Every 30,000 miles (severe conditions) / 60,000 miles (normal conditions) - Check Owner's Manual for specific recommendation.
Differential Fluid Change:
Every 30,000 miles
Fluid Specifications
Engine Oil Type Na:
SAE 5W-30, API Certified (SJ, SL, or SM)
Engine Oil Type Turbo:
SAE 5W-30 or 10W-30, API Certified (SJ, SL, or SM) - High performance synthetic recommended for turbo models.
Coolant Type:
Subaru Super Coolant (Blue) or equivalent long-life ethylene glycol coolant
Transmission Fluid Type Auto:
Subaru ATF HP (High Performance) or Dexron III equivalent
Transmission Fluid Type Manual:
Subaru Manual Transmission Oil API GL-5 75W-90
Differential Fluid Type:
Subaru Differential Oil API GL-5 75W-90
Power Steering Fluid:
Subaru Power Steering Fluid or Dexron III ATF
Known Issues
Head Gaskets:
While less prevalent than in earlier generations, some 2.5L naturally aspirated engines (EJ253) can still experience head gasket leaks. The manual will detail diagnostic procedures and replacement instructions.
Catalytic Converter:
Early models can experience catalytic converter failure, often indicated by check engine lights and poor performance. This manual will cover related diagnostic codes and replacement.
Wheel Bearings:
Front wheel bearings can wear out prematurely, causing humming or grinding noises. The manual provides replacement procedures.
Rear Differential Leaks:
Seals on the rear differential can develop leaks. The manual covers inspection and seal replacement.
Climate Control Actuators:
HVAC mode door actuators can fail, leading to improper air direction. The manual details troubleshooting and replacement of these components.
📚 Vehicle History
Brand Heritage
Subaru Legacy:
Forester draws on Subaru's history of building rugged, all-wheel-drive vehicles, building upon the AWD technology pioneered in the Subaru Leone and Legacy models.
Model Evolution
First Generation Launch:
The first generation Subaru Forester debuted in 1997 (as a 1998 model year) in Japan, with North American introduction in 1997 for the 1998 model year.
Second Generation Launch:
The second generation (SG) was introduced for the 2003 model year and received a significant facelift for the 2005 model year, which is covered by this manual.
Production
Manufacturing Locations:
Primarily manufactured in Gunma, Japan.
🏆 Awards & Recognition
Recognitions
Ii Hs Top Safety Pick:
The Subaru Forester typically performed well in IIHS safety tests during this period, often earning 'Good' ratings.
Consumer Reports:
Often rated well by Consumer Reports for reliability and safety, though specific year ratings may vary.
Ratings
Canadian டுகள் Top Picks:
Frequently recognized for its value and AWD capability in Canadian automotive publications.