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Subaru Impreza 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Year: 2002 Generation Generation Name: Second Generation (GD/GG) Codes Chassis Code: GD (Sedan), GG (Wagon) 👋 Introduction Market Position Segment: Compact Car / Sport Compact Usp: Symmetrical All-Wheel Drive (standard on most trims), rally-bred heritage Competitive Analysis Key Competitors: Mitsubishi Lancer, Honda Civic Si, Mazda Protege Key Features Standard AWD: Yes Engine Options: Naturally aspirated and turbocharged (WRX variant) Body Styles: Sedan and Wagon 📋 Manual Details Coverage Areas Primary Coverage: North American Market Page Count Estimated Pages: 1500-2000+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including disassembly, assembly, overhaul, specifications) Engine Management: Yes (ECU, sensors, actuators, diagnostics, wiring diagrams) Fuel System: Yes (EFI, fuel pump, injectors, pressure regulation) Cooling System: Yes (radiator, water pump, thermostat, hoses) Lubrication System: Yes (oil pump, oil filter, oil passages) Ignition System: Yes (spark plugs, coils, timing) Exhaust System Coverage: Yes (catalytic converter, mufflers, emissions control) Drivetrain Manual Transmission Coverage: Yes (gearbox, clutch, differentials) Drivetrain Automatic Transmission Coverage: Yes (transmission operation, control, fluid) Drivetrain Awd System Coverage: Yes (Active AWD system operation and maintenance) Suspension Front Coverage: Yes (struts, control arms, bushings, alignment) Suspension Rear Coverage: Yes (multi-link suspension, shocks, alignment) Steering System Coverage: Yes (power steering pump, rack and pinion, tie rods) Braking System Coverage: Yes (disc brakes, ABS, hydraulics, rotor/pad replacement) Electrical System Coverage: Yes (battery, charging system, starter, lighting) Wiring Diagrams: Yes (comprehensive, system-specific) Body And Chassis Coverage: Yes (frame, panels, doors, glass, interior trim) Hvac System Coverage: Yes (heating, ventilation, air conditioning) Safety Systems Coverage: Yes (airbags, seatbelts) Procedures Included Scheduled Maintenance: Yes (oil changes, filter replacements, spark plugs, belts) Troubleshooting: Yes (diagnostic flowcharts, symptom analysis) Component Replacement: Yes (detailed step-by-step instructions for most components) Engine Rebuild: Yes (full overhaul procedures) Transmission Overhaul: Yes (manual and automatic) Suspension Alignment: Yes (specifications and adjustments) Brake Service: Yes (rotor/pad replacement, bleeding) Electrical Diagnostics: Yes (using multimeter, checking circuits) Body Repair: Yes (panel removal, door adjustments) Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission overhauls) Detail Level: High (includes torque specifications, clearances, repair times) 📊 Manual Specifications File Format Format: PDF Searchability: Yes (text-searchable) Printable: Yes (printable pages) Print Quality Image Resolution: High (clear, readable diagrams and images) Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: EJ253 (NA), EJ205 (WRX) Displacement: 2.5 Liters (NA), 2.0 Liters (WRX) Configuration: Horizontally-Opposed (Boxer) Valvetrain: DOHC, 16 Valves Performance Horsepower Na: 165 hp @ 5600 rpm Torque Na: 166 lb-ft @ 4000 rpm Horsepower Wrx: 227 hp @ 5600 rpm Torque Wrx: 217 lb-ft @ 4000 rpm Fuel System Type: Multi-point Fuel Injection (MPI) Recommended Octane: 87 Octane (NA), 91 Octane (WRX) 🔧 Transmission Standard Type: 5-Speed Manual Optional Type: 4-Speed Automatic Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential (Manual), Active AWD with electronically controlled transfer clutch (Automatic) 📐 Dimensions Exterior Length: Approx. 172.4 inches (Sedan), 174.2 inches (Wagon) Width: Approx. 68.1 inches Height: Approx. 56.1 inches (Sedan), 56.5 inches (Wagon) Wheelbase: Approx. 103.0 inches Weights Curb Weight: Approx. 2900-3100 lbs (depending on trim and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) NHTSA Side Impact: 5 Stars (Front), 5 Stars (Rear) Active Features ABS: Standard Traction Control: Available/Standard on some trims Passive Features Airbags: Frontal airbags, optional side airbags Seatbelts: 3-point front and rear with pretensioners 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player, optional premium audio system Driver Assistance Cruise Control: Standard on most trims All Wheel Drive: Core technology feature, enhancing stability and traction. Connectivity Auxiliary Input: Not standard, often added via aftermarket solutions 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 6 months (severe duty), 7,500 miles or 12 months (normal duty) Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Every 30,000 miles (NGK plat/irid) or 100,000 miles (iridium long-life) Fluid Specifications Engine Oil: 5W-30 (API SG or higher, ILSAC GF-2 or higher) Coolant: Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water) Transmission Fluid Manual: Subaru Extra-S Gear Oil (75W-90 GL-5) Transmission Fluid Automatic: Subaru ATF HP Brake Fluid: DOT 3 Known Issues Head Gaskets: While the EJ253 engine in this generation is generally considered more reliable than earlier iterations, head gasket leaks can still occur, particularly in high-mileage vehicles. Clutch Wear: Can be subject to accelerated wear if driven aggressively, especially with frequent AWD use in spirited driving. Oil Leaks: Occasional oil leaks from valve cover gaskets or oil pan seals can be found. Wrx Specific: Turbocharger failure and ringland issues can be present in heavily modified or poorly maintained WRX models. 📚 Vehicle History Brand Heritage Heritage: Subaru has a long history of building reliable vehicles,...
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Subaru Impreza 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Year:
2002
Generation
Generation Name:
Second Generation (GD/GG)
Codes
Chassis Code:
GD (Sedan), GG (Wagon)
👋 Introduction
Market Position
Segment:
Compact Car / Sport Compact
Usp:
Symmetrical All-Wheel Drive (standard on most trims), rally-bred heritage
Competitive Analysis
Key Competitors:
Mitsubishi Lancer, Honda Civic Si, Mazda Protege
Key Features
Standard AWD:
Yes
Engine Options:
Naturally aspirated and turbocharged (WRX variant)
Body Styles:
Sedan and Wagon
📋 Manual Details
Coverage Areas
Primary Coverage:
North American Market
Page Count
Estimated Pages:
1500-2000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes (including disassembly, assembly, overhaul, specifications)
Engine Management:
Yes (ECU, sensors, actuators, diagnostics, wiring diagrams)
Fuel System:
Yes (EFI, fuel pump, injectors, pressure regulation)
Cooling System:
Yes (radiator, water pump, thermostat, hoses)
Lubrication System:
Yes (oil pump, oil filter, oil passages)
Ignition System:
Yes (spark plugs, coils, timing)
Exhaust System
Coverage:
Yes (catalytic converter, mufflers, emissions control)
Drivetrain Manual Transmission
Coverage:
Yes (gearbox, clutch, differentials)
Drivetrain Automatic Transmission
Coverage:
Yes (transmission operation, control, fluid)
Drivetrain Awd System
Coverage:
Yes (Active AWD system operation and maintenance)
Suspension Front
Coverage:
Yes (struts, control arms, bushings, alignment)
Suspension Rear
Coverage:
Yes (multi-link suspension, shocks, alignment)
Steering System
Coverage:
Yes (power steering pump, rack and pinion, tie rods)
Braking System
Coverage:
Yes (disc brakes, ABS, hydraulics, rotor/pad replacement)
Electrical System
Coverage:
Yes (battery, charging system, starter, lighting)
Wiring Diagrams:
Yes (comprehensive, system-specific)
Body And Chassis
Coverage:
Yes (frame, panels, doors, glass, interior trim)
Hvac System
Coverage:
Yes (heating, ventilation, air conditioning)
Safety Systems
Coverage:
Yes (airbags, seatbelts)
Procedures Included
Scheduled Maintenance:
Yes (oil changes, filter replacements, spark plugs, belts)
Troubleshooting:
Yes (diagnostic flowcharts, symptom analysis)
Component Replacement:
Yes (detailed step-by-step instructions for most components)
Engine Rebuild:
Yes (full overhaul procedures)
Transmission Overhaul:
Yes (manual and automatic)
Suspension Alignment:
Yes (specifications and adjustments)
Brake Service:
Yes (rotor/pad replacement, bleeding)
Electrical Diagnostics:
Yes (using multimeter, checking circuits)
Body Repair:
Yes (panel removal, door adjustments)
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhauls)
Detail Level:
High (includes torque specifications, clearances, repair times)
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Yes (text-searchable)
Printable:
Yes (printable pages)
Print Quality
Image Resolution:
High (clear, readable diagrams and images)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ253 (NA), EJ205 (WRX)
Displacement:
2.5 Liters (NA), 2.0 Liters (WRX)
Configuration:
Horizontally-Opposed (Boxer)
Valvetrain:
DOHC, 16 Valves
Performance
Horsepower Na:
165 hp @ 5600 rpm
Torque Na:
166 lb-ft @ 4000 rpm
Horsepower Wrx:
227 hp @ 5600 rpm
Torque Wrx:
217 lb-ft @ 4000 rpm
Fuel System
Type:
Multi-point Fuel Injection (MPI)
Recommended Octane:
87 Octane (NA), 91 Octane (WRX)
🔧 Transmission
Standard
Type:
5-Speed Manual
Optional
Type:
4-Speed Automatic
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential (Manual), Active AWD with electronically controlled transfer clutch (Automatic)
📐 Dimensions
Exterior
Length:
Approx. 172.4 inches (Sedan), 174.2 inches (Wagon)
Width:
Approx. 68.1 inches
Height:
Approx. 56.1 inches (Sedan), 56.5 inches (Wagon)
Wheelbase:
Approx. 103.0 inches
Weights
Curb Weight:
Approx. 2900-3100 lbs (depending on trim and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 4 Stars (Passenger)
NHTSA Side Impact:
5 Stars (Front), 5 Stars (Rear)
Active Features
ABS:
Standard
Traction Control:
Available/Standard on some trims
Passive Features
Airbags:
Frontal airbags, optional side airbags
Seatbelts:
3-point front and rear with pretensioners
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player, optional premium audio system
Driver Assistance
Cruise Control:
Standard on most trims
All Wheel Drive:
Core technology feature, enhancing stability and traction.
Connectivity
Auxiliary Input:
Not standard, often added via aftermarket solutions
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe duty), 7,500 miles or 12 months (normal duty)
Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Every 30,000 miles (NGK plat/irid) or 100,000 miles (iridium long-life)
Fluid Specifications
Engine Oil:
5W-30 (API SG or higher, ILSAC GF-2 or higher)
Coolant:
Subaru Super Coolant (Blue) or equivalent (50/50 mix with distilled water)
Transmission Fluid Manual:
Subaru Extra-S Gear Oil (75W-90 GL-5)
Transmission Fluid Automatic:
Subaru ATF HP
Brake Fluid:
DOT 3
Known Issues
Head Gaskets:
While the EJ253 engine in this generation is generally considered more reliable than earlier iterations, head gasket leaks can still occur, particularly in high-mileage vehicles.
Clutch Wear:
Can be subject to accelerated wear if driven aggressively, especially with frequent AWD use in spirited driving.
Oil Leaks:
Occasional oil leaks from valve cover gaskets or oil pan seals can be found.
Wrx Specific:
Turbocharger failure and ringland issues can be present in heavily modified or poorly maintained WRX models.
📚 Vehicle History
Brand Heritage
Heritage:
Subaru has a long history of building reliable vehicles, with a strong reputation for its Symmetrical All-Wheel Drive system and boxer engines.
Model Evolution
Generation Intro:
The second generation Impreza (GD/GG) was introduced for the 2002 model year, featuring a significant redesign with a more aerodynamic profile and a new chassis.
Production
Manufacturing Location:
Japan
Production Years:
2002-2007
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