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2002 2003 SUBARU IMPREZA WRX RS Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Model Variants: WRX, RS, TS, Outback Model Year: 2002, 2003 Generation Generation: GD/GG (Second Generation) Codes Chassis Codes: GD (Sedan), GG (Wagon) 👋 Introduction Market Position Segment: Compact Performance Sedan/Hatchback, Rally Homologation Special Competitive Analysis Competitors: Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI. Key Features Value Proposition: Provides access to genuine Subaru factory repair procedures, offering a cost-effective solution for maintaining and repairing the vehicle compared to dealership service. Target Audience: Enthusiast owners, DIY mechanics, independent repair shops. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance for 2002-2003 Subaru Impreza WRX, RS, TS, and Outback models. Page Count Page Count Estimate: Varies by specific manual edition, but typically over 1000 pages for full factory service manuals. Manual Type Type: Factory Service Repair Manual Language Language: English Format Media: Digital (Software/Interactive CD Platform) 📖 Manual Coverage Systems Covered Engine: 2.5L H4 (EJ25), 2.0L Turbo H4 (EJ205 - WRX) Engine Management: Fuel system, ignition system, emissions control, intake/exhaust, cooling, lubrication. Drivetrain: Manual transmission, automatic transmission, transfer case, propeller shaft, drive shafts, differential, axles. Suspension: Front and rear suspension systems, tire and wheel service. Brakes: Brake control systems, hydraulic brakes, parking brake. Steering: Steering column, power steering system. HVAC: Air conditioning system. Body Electrical: Supplemental Restraint System (SRS), seat belts, immobilizer, cruise control, wipers/washers, door locks, meters, audio/visual, park assist, horn. Body Hardware: Windshield/glass, mirrors, instrument panel, seats, engine hood, doors, exterior and interior trim. Chassis Electrical: Multiplex/CAN communication. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, inspections. Diagnostics: Diagnostic trouble codes (DTCs) with detailed troubleshooting procedures, symptom-based diagnostics. Repair: Step-by-step repair procedures for all major mechanical and electrical systems. Disassembly Reassembly: Detailed instructions for component removal, disassembly, inspection, and reassembly. Specifications: Tightening torques, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced component overhaul and diagnostics. Includes factory-level technical information. 📊 Manual Specifications File Format Format: Software-based, interactive digital format (likely executable or requires a specific viewer/platform). Print Quality Printability: High-definition, printable instructions and illustrations. Users can print specific sections or the entire manual. Binding Type Binding: Not applicable (Digital product). Paper Type Paper Type: Not applicable (Digital product). Content Quality Visuals: Diagrams with photographs to guide through each repair step. Navigation Interactivity: Fully indexed by bookmarks and keywords, interactive CD platform for easy browsing. ⚙️ Engine Specifications Primary Engine Wrx Engine: 2.0L DOHC turbocharged flat-4 (EJ205) Rs Ts Outback Engine: 2.5L SOHC naturally aspirated flat-4 (EJ253) Performance Wrx Horsepower: 227 hp @ 5600 rpm (approx.) Wrx Torque: 250 lb-ft @ 3600 rpm (approx.) Rs Outback Horsepower: 165 hp @ 5600 rpm (approx.) Rs Outback Torque: 170 lb-ft @ 4000 rpm (approx.) Fuel System Wrx Fuel System: Multi-point fuel injection, Garrett GT2052 turbocharger, Top-mount intercooler. Rs Outback Fuel System: Multi-point fuel injection. Engine Codes Wrx Engine Code: EJ205 Rs Outback Engine Code: EJ253 🔧 Transmission Standard Wrx Transmission: 5-speed manual Rs Outback Transmission: 5-speed manual or 4-speed automatic Optional Optional Transmission: 4-speed automatic (available on RS, Outback) Features Drivetrain: Symmetrical All-Wheel Drive (AWD) standard on all models. 📐 Dimensions Exterior Wheelbase: 2515 mm (99.0 in) Length: 4405 mm (173.4 in) (Sedan), 4465 mm (175.8 in) (Wagon) Width: 1740 mm (68.5 in) Height: 1440 mm (56.7 in) (Sedan), 1485 mm (58.5 in) (Wagon) Weights Curb Weight Wrx: Approx. 1365 kg (3009 lbs) Curb Weight Rs: Approx. 1355 kg (2987 lbs) Wheel Bolt Pattern: 5x100mm Tire Size Wrx: 205/50R16 or 215/40R17 (optional) Tire Size Rs Outback: 205/55R16 🛡️ Safety Features Ratings NHTSA Front Driver: Good (for the era, specific ratings can vary by test) NHTSA Front Passenger: Good (for the era, specific ratings can vary by test) Active Features ABS: Anti-lock Braking System (ABS) standard. AWD: Symmetrical All-Wheel Drive provides enhanced traction and stability. Passive Features Airbags: Driver and passenger front airbags. Side airbags optional on some trims. Srs: Supplemental Restraint System (SRS) integrated with seat belts. 💡 Technology Features Infotainment Audio System: Factory single-CD or CD/cassette player with AM/FM radio. Basic sound system, upgradeable. Driver Assistance Traction Control: Not typically standard on WRX models of this era, some non-turbo models may have offered it. Manual covers related systems if equipped. Connectivity Cruise Control: Standard on most models, system diagnosis and repair covered. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (consult manual for specific recommendations). Timing Belt Replacement: For EJ253 (non-turbo), typically 60,000-100,000 miles. For EJ205 (turbo), often around 60,000-90,000 miles. Critical for preventing catastrophic engine damage. Fluid Specifications Engine Oil Type: Refer to manual: typically 5W-30 or 5W-40 synthetic for WRX, 5W-30 for NA models. Check API SN or ILSAC GF-5/GF-6 certification. Coolant Type: Subaru Super Coolant (blue) or equivalent silicate-free, long-life antifreeze. Capacity approx. 7.5 quarts. Transmission Fluid...
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2002 2003 SUBARU IMPREZA WRX RS Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Model Variants:
WRX, RS, TS, Outback
Model Year:
2002, 2003
Generation
Generation:
GD/GG (Second Generation)
Codes
Chassis Codes:
GD (Sedan), GG (Wagon)
👋 Introduction
Market Position
Segment:
Compact Performance Sedan/Hatchback, Rally Homologation Special
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Honda Civic Si, Volkswagen GTI.
Key Features
Value Proposition:
Provides access to genuine Subaru factory repair procedures, offering a cost-effective solution for maintaining and repairing the vehicle compared to dealership service.
Target Audience:
Enthusiast owners, DIY mechanics, independent repair shops.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance for 2002-2003 Subaru Impreza WRX, RS, TS, and Outback models.
Page Count
Page Count Estimate:
Varies by specific manual edition, but typically over 1000 pages for full factory service manuals.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Media:
Digital (Software/Interactive CD Platform)
📖 Manual Coverage
Systems Covered
Engine:
2.5L H4 (EJ25), 2.0L Turbo H4 (EJ205 - WRX)
Engine Management:
Fuel system, ignition system, emissions control, intake/exhaust, cooling, lubrication.
Drivetrain:
Manual transmission, automatic transmission, transfer case, propeller shaft, drive shafts, differential, axles.
Suspension:
Front and rear suspension systems, tire and wheel service.
Brakes:
Brake control systems, hydraulic brakes, parking brake.
Steering:
Steering column, power steering system.
HVAC:
Air conditioning system.
Body Electrical:
Supplemental Restraint System (SRS), seat belts, immobilizer, cruise control, wipers/washers, door locks, meters, audio/visual, park assist, horn.
Body Hardware:
Windshield/glass, mirrors, instrument panel, seats, engine hood, doors, exterior and interior trim.
Chassis Electrical:
Multiplex/CAN communication.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, inspections.
Diagnostics:
Diagnostic trouble codes (DTCs) with detailed troubleshooting procedures, symptom-based diagnostics.
Repair:
Step-by-step repair procedures for all major mechanical and electrical systems.
Disassembly Reassembly:
Detailed instructions for component removal, disassembly, inspection, and reassembly.
Specifications:
Tightening torques, clearances, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced component overhaul and diagnostics. Includes factory-level technical information.
📊 Manual Specifications
File Format
Format:
Software-based, interactive digital format (likely executable or requires a specific viewer/platform).
Print Quality
Printability:
High-definition, printable instructions and illustrations. Users can print specific sections or the entire manual.
Binding Type
Binding:
Not applicable (Digital product).
Paper Type
Paper Type:
Not applicable (Digital product).
Content Quality
Visuals:
Diagrams with photographs to guide through each repair step.
Navigation
Interactivity:
Fully indexed by bookmarks and keywords, interactive CD platform for easy browsing.
⚙️ Engine Specifications
Primary Engine
Wrx Engine:
2.0L DOHC turbocharged flat-4 (EJ205)
Rs Ts Outback Engine:
2.5L SOHC naturally aspirated flat-4 (EJ253)
Performance
Wrx Horsepower:
227 hp @ 5600 rpm (approx.)
Wrx Torque:
250 lb-ft @ 3600 rpm (approx.)
Rs Outback Horsepower:
165 hp @ 5600 rpm (approx.)
Rs Outback Torque:
170 lb-ft @ 4000 rpm (approx.)
Fuel System
Wrx Fuel System:
Multi-point fuel injection, Garrett GT2052 turbocharger, Top-mount intercooler.
Rs Outback Fuel System:
Multi-point fuel injection.
Engine Codes
Wrx Engine Code:
EJ205
Rs Outback Engine Code:
EJ253
🔧 Transmission
Standard
Wrx Transmission:
5-speed manual
Rs Outback Transmission:
5-speed manual or 4-speed automatic
Optional
Optional Transmission:
4-speed automatic (available on RS, Outback)
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) standard on all models.
📐 Dimensions
Exterior
Wheelbase:
2515 mm (99.0 in)
Length:
4405 mm (173.4 in) (Sedan), 4465 mm (175.8 in) (Wagon)
Width:
1740 mm (68.5 in)
Height:
1440 mm (56.7 in) (Sedan), 1485 mm (58.5 in) (Wagon)
Weights
Curb Weight Wrx:
Approx. 1365 kg (3009 lbs)
Curb Weight Rs:
Approx. 1355 kg (2987 lbs)
Wheel Bolt Pattern:
5x100mm
Tire Size Wrx:
205/50R16 or 215/40R17 (optional)
Tire Size Rs Outback:
205/55R16
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good (for the era, specific ratings can vary by test)
NHTSA Front Passenger:
Good (for the era, specific ratings can vary by test)
Active Features
ABS:
Anti-lock Braking System (ABS) standard.
AWD:
Symmetrical All-Wheel Drive provides enhanced traction and stability.
Passive Features
Airbags:
Driver and passenger front airbags. Side airbags optional on some trims.
Srs:
Supplemental Restraint System (SRS) integrated with seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory single-CD or CD/cassette player with AM/FM radio. Basic sound system, upgradeable.
Driver Assistance
Traction Control:
Not typically standard on WRX models of this era, some non-turbo models may have offered it. Manual covers related systems if equipped.
Connectivity
Cruise Control:
Standard on most models, system diagnosis and repair covered.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (consult manual for specific recommendations).
Timing Belt Replacement:
For EJ253 (non-turbo), typically 60,000-100,000 miles. For EJ205 (turbo), often around 60,000-90,000 miles. Critical for preventing catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
Refer to manual: typically 5W-30 or 5W-40 synthetic for WRX, 5W-30 for NA models. Check API SN or ILSAC GF-5/GF-6 certification.
Coolant Type:
Subaru Super Coolant (blue) or equivalent silicate-free, long-life antifreeze. Capacity approx. 7.5 quarts.
Transmission Fluid Manual:
Refer to manual: Typically Subaru Extra-S Gear Oil or equivalent GL-5, 75W-90. Capacity approx. 2.2 quarts.
Transmission Fluid Automatic:
Subaru ATF HP or equivalent. Capacity approx. 4.1 quarts (drain and fill).
Differential Fluid Front:
Refer to manual: Typically GL-5, 75W-90. Capacity approx. 1.2 quarts.
Differential Fluid Rear:
Refer to manual: Typically GL-5, 75W-90. Capacity approx. 1.0 quarts.
Known Issues
Wrx Piston Ring Land Cracking:
Weakness in the EJ205 engine where piston ring lands can crack under high stress or improper tuning, particularly with aftermarket modifications. Manual covers engine internals for inspection and repair.
Ej25 Head Gasket Failure:
While more prevalent in later EJ25 engines, early signs of head gasket issues can occur. Manual provides detailed procedures for replacement.
Clutch Wear:
Common wear item, especially in WRX models driven aggressively. Manual covers clutch replacement procedures.
Wheel Bearing Failure:
Can be prone to wear, especially in AWD vehicles. Manual details diagnosis and replacement.
📚 Vehicle History
Brand Heritage
Motorsport Legacy:
Subaru's long and successful history in World Rally Championship (WRC) heavily influenced the development and appeal of the Impreza WRX.
Model Evolution
Second Generation Introduction:
The GD/GG generation marked a significant styling update, moving away from the 'bug-eye' design of the first generation to a more conventional, yet aggressive, appearance.
Production
Manufacturing Location:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Car And Driver నించ:
Car and Driver's 10Best list for the WRX in 2002.
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