1997 SUBARU 97 LEGACY Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 1997 Generation Generation Designation: Fourth Generation (BD/BG/BK) Codes Chassis Codes: BD (Sedan), BG (Wagon) 👋 Introduction Market Position Positioning: The 1997 Subaru Legacy represented Subaru's offering in the mid-size sedan and wagon market, emphasizing its signature All-Wheel Drive system and horizontally opposed ('Boxer') engines. Competitive Analysis Competitors: Competed against vehicles like the Toyota Camry, Honda Accord, Nissan Altima, and Ford Taurus, often differentiating itself with AWD as standard or a prominent option. Key Features Vehicle Features: Symmetrical All-Wheel Drive, Boxer engine for low center of gravity, comfortable ride, wagon versatility (Outback models). Manual Value Proposition Value: An indispensable tool for owners and technicians to maintain, diagnose, and repair the 1997 Subaru Legacy, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Models Covered: L, Postal, LSI, Outback Limited, Outback, GT, Brighton Engine Variants Covered: 2.5L H4, 2.2L H4 Page Count Estimated Page Count: Varies by engine and transmission, typically 2000+ pages for complete factory service manuals of this era. Manual Type Type: Complete Factory Service Repair Manual Language Language: English Format Media Format: Interactive CD Platform (Software) Digital Delivery: Download link provided after purchase 📖 Manual Coverage Systems Covered Engine: Comprehensive diagnosis, repair, and overhaul procedures for 2.2L and 2.5L H4 Boxer engines. Fuel System: Fuel injection system diagnosis, fuel pump, injectors, pressure regulator, fuel filter replacement. Emission Control: Emission control systems, evaporative emission control (EVAP), catalytic converter, secondary air injection (if equipped). Cooling System: Radiator, coolant hoses, water pump, thermostat, fan operation, flush and refill procedures. Lubrication System: Oil pump, oil filter, oil pan, lubrication passages, oil change procedures. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing, diagnosis of ignition faults. Starting Charging: Starter motor, battery, alternator, charging system testing and repair. Automatic Transmission: Diagnosis, repair, overhaul, fluid changes, shift control, valve body. Manual Transmission: Clutch system, transmission gear sets, synchronizers, shift linkage, fluid specifications. Transfer Case: Operation, diagnosis, and repair of the AWD transfer case. (May vary by model/trim). Drive Shaft Axles: Propeller shaft, CV joints, drive shafts, differential maintenance and repair. Suspension: Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications. Tires Wheels: Tire pressures, wheel specifications, lug nut torque, bearing maintenance. Brake Control: Brake fluid specifications, bleeding procedures, ABS diagnosis and repair. Brakes: Front and rear brake systems, disc brake pads, rotors, calipers, drum brake components. Parking Brake: Parking brake system adjustment and repair. Steering Column: Steering column assembly, tilt mechanism, ignition switch. Power Steering: Power steering pump, steering rack, fluid, diagnosis of leaks and performance issues. Air Conditioning: A/C system components, refrigerant types, charging, diagnosis, and repair. Supplemental Restraint System: Airbag system diagnosis, SRS component replacement, seat belt pre-tensioners. Seat Belt: Seat belt systems, inspection and replacement of seat belts. Engine Immobilizer: Immobilizer system description and diagnosis (if equipped). Cruise Control: Cruise control system components, operation, and troubleshooting. Wiper Washer: Wiper motor, washer pump, wiper blades, washer fluid reservoir, operation. Door Locks: Door lock mechanisms, power lock actuators, remote entry systems (if equipped). Meter Audio Visual: Instrument cluster, gauges, audio system, speaker replacement, basic diagnostics. Park Assist Monitoring: Parking sensor systems (if equipped). Horn: Horn operation and replacement. Windshield Glass Mirror: Windshield replacement, mirror adjustments, defogger systems. Instrument Panel: Instrument cluster removal and installation, warning lights. Seats: Seat adjustment mechanisms, seat removal, seat belt anchor points. Engine Hood Door: Hood latch, hinges, door hinges, door alignment. Exterior: Body panel removal and installation, trim pieces, bumpers. Interior: Interior trim panels, headliner, carpeting, dashboard disassembly. Multiplex Can Communication: Basic understanding of vehicle communication networks (likely proprietary multiplex systems rather than CAN in 1997). Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication. Diagnosis: Troubleshooting charts, diagnostic trouble codes (DTCs) with procedures, wiring diagrams for electrical systems. Repair: Step-by-step repair procedures for all major mechanical and electrical components. Overhaul: Complete engine and transmission overhaul procedures with detailed component diagrams. Installation: Procedures for installing new or reconditioned parts. Technical Depth Depth: Factory-level diagnostic and repair information, covering everything from basic fluid changes to complete engine rebuilds and complex electrical system troubleshooting. 📊 Manual Specifications File Format File Type: Software on CD-ROM with printable output. Print Quality Print Capability: High-definition, printable instructions and illustrations. Users can print the entire manual or specific sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Platform Compatibility Compatibility: Windows, Macintosh, and Linux Interactivity Features: Interactive CD platform with bookmarks and keywords for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Code 2.2L: EJ22E Engine Displacement 2.2L: 2.2 Liters (2212 cc) Engine Configuration 2.2L: Horizontally Opposed 4-Cylinder (H4) SOHC Horsepower 2.2L: Approx. 135 hp @ 5500 rpm Torque 2.2L: Approx. 138 lb-ft @ 4400 rpm Secondary Engine Engine Code 2.5L: EJ25D Engine Displacement 2.5L: 2.5 Liters (2457 cc) Engine Configuration 2.5L:...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Legacy

Year:

Generation

Generation Designation:

Fourth Generation (BD/BG/BK)

Codes

Chassis Codes:

BD (Sedan), BG (Wagon)

👋 Introduction

Market Position

Positioning:

The 1997 Subaru Legacy represented Subaru's offering in the mid-size sedan and wagon market, emphasizing its signature All-Wheel Drive system and horizontally opposed ('Boxer') engines.

Competitive Analysis

Competitors:

Competed against vehicles like the Toyota Camry, Honda Accord, Nissan Altima, and Ford Taurus, often differentiating itself with AWD as standard or a prominent option.

Key Features

Vehicle Features:

Symmetrical All-Wheel Drive, Boxer engine for low center of gravity, comfortable ride, wagon versatility (Outback models).

Manual Value Proposition

Value:

An indispensable tool for owners and technicians to maintain, diagnose, and repair the 1997 Subaru Legacy, ensuring longevity and optimal performance.

📋 Manual Details

Coverage Areas

Models Covered:

L, Postal, LSI, Outback Limited, Outback, GT, Brighton

Engine Variants Covered:

2.5L H4, 2.2L H4

Page Count

Estimated Page Count:

Varies by engine and transmission, typically 2000+ pages for complete factory service manuals of this era.

Manual Type

Type:

Complete Factory Service Repair Manual

Language

Language:

English

Format

Media Format:

Interactive CD Platform (Software)

Digital Delivery:

Download link provided after purchase

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive diagnosis, repair, and overhaul procedures for 2.2L and 2.5L H4 Boxer engines.

Fuel System:

Fuel injection system diagnosis, fuel pump, injectors, pressure regulator, fuel filter replacement.

Emission Control:

Emission control systems, evaporative emission control (EVAP), catalytic converter, secondary air injection (if equipped).

Cooling System:

Radiator, coolant hoses, water pump, thermostat, fan operation, flush and refill procedures.

Lubrication System:

Oil pump, oil filter, oil pan, lubrication passages, oil change procedures.

Ignition System:

Spark plugs, ignition coils, distributor (if applicable), ignition timing, diagnosis of ignition faults.

Starting Charging:

Starter motor, battery, alternator, charging system testing and repair.

Automatic Transmission:

Diagnosis, repair, overhaul, fluid changes, shift control, valve body.

Manual Transmission:

Clutch system, transmission gear sets, synchronizers, shift linkage, fluid specifications.

Transfer Case:

Operation, diagnosis, and repair of the AWD transfer case. (May vary by model/trim).

Drive Shaft Axles:

Propeller shaft, CV joints, drive shafts, differential maintenance and repair.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications.

Tires Wheels:

Tire pressures, wheel specifications, lug nut torque, bearing maintenance.

Brake Control:

Brake fluid specifications, bleeding procedures, ABS diagnosis and repair.

Brakes:

Front and rear brake systems, disc brake pads, rotors, calipers, drum brake components.

Parking Brake:

Parking brake system adjustment and repair.

Steering Column:

Steering column assembly, tilt mechanism, ignition switch.

Power Steering:

Power steering pump, steering rack, fluid, diagnosis of leaks and performance issues.

Air Conditioning:

A/C system components, refrigerant types, charging, diagnosis, and repair.

Supplemental Restraint System:

Airbag system diagnosis, SRS component replacement, seat belt pre-tensioners.

Seat Belt:

Seat belt systems, inspection and replacement of seat belts.

Engine Immobilizer:

Immobilizer system description and diagnosis (if equipped).

Cruise Control:

Cruise control system components, operation, and troubleshooting.

Wiper Washer:

Wiper motor, washer pump, wiper blades, washer fluid reservoir, operation.

Door Locks:

Door lock mechanisms, power lock actuators, remote entry systems (if equipped).

Meter Audio Visual:

Instrument cluster, gauges, audio system, speaker replacement, basic diagnostics.

Park Assist Monitoring:

Parking sensor systems (if equipped).

Horn:

Horn operation and replacement.

Windshield Glass Mirror:

Windshield replacement, mirror adjustments, defogger systems.

Instrument Panel:

Instrument cluster removal and installation, warning lights.

Seats:

Seat adjustment mechanisms, seat removal, seat belt anchor points.

Engine Hood Door:

Hood latch, hinges, door hinges, door alignment.

Exterior:

Body panel removal and installation, trim pieces, bumpers.

Interior:

Interior trim panels, headliner, carpeting, dashboard disassembly.

Multiplex Can Communication:

Basic understanding of vehicle communication networks (likely proprietary multiplex systems rather than CAN in 1997).

Procedures Included

Maintenance:

Scheduled maintenance, fluid checks and changes, filter replacements, lubrication.

Diagnosis:

Troubleshooting charts, diagnostic trouble codes (DTCs) with procedures, wiring diagrams for electrical systems.

Repair:

Step-by-step repair procedures for all major mechanical and electrical components.

Overhaul:

Complete engine and transmission overhaul procedures with detailed component diagrams.

Installation:

Procedures for installing new or reconditioned parts.

Technical Depth

Depth:

Factory-level diagnostic and repair information, covering everything from basic fluid changes to complete engine rebuilds and complex electrical system troubleshooting.

📊 Manual Specifications

File Format

File Type:

Software on CD-ROM with printable output.

Print Quality

Print Capability:

High-definition, printable instructions and illustrations. Users can print the entire manual or specific sections.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

Platform Compatibility

Compatibility:

Windows, Macintosh, and Linux

Interactivity

Features:

Interactive CD platform with bookmarks and keywords for easy navigation.

⚙️ Engine Specifications

Primary Engine

Engine Code 2.2L:

EJ22E

Engine Displacement 2.2L:

2.2 Liters (2212 cc)

Engine Configuration 2.2L:

Horizontally Opposed 4-Cylinder (H4) SOHC

Horsepower 2.2L:

Approx. 135 hp @ 5500 rpm

Torque 2.2L:

Approx. 138 lb-ft @ 4400 rpm

Secondary Engine

Engine Code 2.5L:

EJ25D

Engine Displacement 2.5L:

2.5 Liters (2457 cc)

Engine Configuration 2.5L:

Horizontally Opposed 4-Cylinder (H4) DOHC

Horsepower 2.5L:

Approx. 165 hp @ 5700 rpm

Torque 2.5L:

Approx. 162 lb-ft @ 4000 rpm

Fuel System

Injection Type:

Multi-point Electronic Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (with AWD)

Features

AWD System:

Symmetrical All-Wheel Drive system standard on most models, with variations depending on transmission type (e.g., viscous coupling center differential with manual, electronically controlled AWD with automatic).

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.3 inches (2649 mm)

Length:

Approx. 187.0 inches (4750 mm) for Sedan, 188.2 inches (4780 mm) for Wagon

Width:

Approx. 67.1 inches (1704 mm)

Height:

Approx. 55.1 inches (1400 mm) for Sedan, 59.3 inches (1506 mm) for Outback Wagon

Weights

Curb Weight:

Approx. 3000-3400 lbs (1361-1542 kg), varies by model and configuration.

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

Not explicitly rated by NHTSA for this specific year in readily available public records. However, many vehicles of this era received 4-star ratings.

NHTSA Frontal Impact Passenger:

Not explicitly rated by NHTSA for this specific year in readily available public records.

Active Features

Anti-lock Braking System (ABS) available/standard on higher trims.

Passive Features

Airbags:

Driver and front passenger airbags standard.

Seat Belts:

Front and rear seat belts. Front seat belts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player. CD player was an option on some models.

Driver Assistance

Cruise Control:

Electronically controlled cruise control system.

Connectivity

None:

Connectivity features were rudimentary at best for this era; primarily limited to radio and optional CD player.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions) - check owner's manual for specific recommendation.

Engine Coolant Interval:

Initial replacement at 30,000 miles or 36 months, then every 30,000 miles or 36 months thereafter. (Refer to manual for exact specification).

Spark Plug Replacement 2.2L:

Approx. 60,000 miles (refer to manual for exact type and interval).

Spark Plug Replacement 2.5L:

Approx. 30,000 miles (refer to manual for exact type and interval).

Timing Belt Replacement:

Crucial: The EJ25D engine (2.5L) is an interference engine. Timing belt replacement is critical, typically recommended every 90,000 miles or 7 years. Failure to replace can lead to catastrophic engine damage.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 API Service SG or SH (check owner's manual for latest API classification).

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter for 2.5L; 4.2 quarts (4.0 liters) for 2.2L.

Transmission Fluid Type Auto:

Subaru ATF-HP or equivalent Dexron II/III compatible fluid (verify in manual).

Transmission Fluid Type Manual:

Subaru Manual Transmission Fluid (MTF) or equivalent API GL-4 gear oil (verify viscosity in manual).

Coolant Type:

Subaru Genuine Coolant or equivalent ethylene glycol-based coolant (blue color) mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3

Known Issues

Head Gaskets 2.5L:

The EJ25D engine is known for potential head gasket failures, often due to coolant leaks or improper torque. The manual will cover diagnosis and replacement procedures.

Oil Leaks:

Leaking valve cover gaskets, oil pan gaskets, and crank seals can be common on high-mileage vehicles of this era.

Automatic Transmission Shift Issues:

Some older automatic transmissions can develop shifting issues; the manual provides diagnostic steps for these.

Wheel Bearing Wear:

Wheel bearings can wear over time, especially with AWD systems; the manual covers replacement and adjustment.

📚 Vehicle History

Brand Heritage

Subaru Heritage:

Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), is known for its horizontally opposed engines and Symmetrical All-Wheel Drive systems, often catering to drivers seeking capability and reliability.

Model Evolution

Legacy History:

The second generation Legacy (BD/BG/BK) was introduced for the 1995 model year and continued through 1999. It featured updated styling, improved interiors, and refined powertrains. The 'Outback' variant, introduced in 1995, gained significant popularity as a precursor to the crossover SUV trend.

Production

Manufacturing Location:

Japan (Global Production)

🏆 Awards & Recognition

Recognitions

Car And Driver 5 Best Cars:

Subaru Legacy models, including the Outback variants, frequently appeared on Car and Driver's annual '10Best Cars' list in the mid-to-late 1990s, often praised for their AWD capability and value.

Ratings

Consumer Reports:

Consumer Reports typically provided reliability ratings, which varied by model year and engine. The manual would be essential for addressing any reported weaknesses.