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Subaru Legacy 2000 Workshop Service Manual Repair

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🏷️ Basic Information Identification Make: Subaru Model: Legacy Year: 2000 Codes Chassis Code: BD/BG/BK (4th Generation) 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon, known for AWD capabilities and practicality. Competitive Analysis Competitors 2000: Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Mazda 626. Key Features AWD Standard: Symmetrical All-Wheel Drive was standard on most Legacy models, a key differentiator. Engine Options: Offered with naturally aspirated and turbocharged Boxer engines. Target Audience Audience: Primarily professional technicians, but also suitable for experienced DIY mechanics seeking in-depth repair information. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Manual / Repair Manual Page Count Estimated Page Count: Approximately 1500-2000+ pages (typical for full workshop manuals) Manual Type Type: Comprehensive Workshop Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engine variants including EJ251, EJ253 (SOHC) and EJ20 (DOHC Turbo). Transmission: In-depth coverage of both 4-speed automatic (4EAT) and 5-speed manual transmissions, including troubleshooting, repair, and overhaul. Drivetrain: All-Wheel Drive (AWD) system, including viscous coupling, differentials, drive shafts, and CV joints. Brakes: Front and rear brake systems, including disc brake components, ABS (Anti-lock Braking System), and hydraulic circuits. Suspension: Front strut suspension, rear multi-link suspension, alignment procedures, and component replacement. Steering: Power steering system, steering column, rack and pinion assembly, and related components. Electrical System: Comprehensive wiring diagrams, component testing, charging system (alternator, battery), starting system, ignition system, and lighting. Body And Frame: Body panel removal and installation, interior trim, glass, doors, hinges, and structural components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, and refrigerant handling. Emissions: Emission control systems, diagnosis of OBD-II codes, and component testing related to emissions. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, transmission, brake), filter replacements, spark plug service, belt replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components, including engine, transmission, brakes, suspension, and body. Disassembly And Assembly: Detailed instructions for disassembling and reassembling major vehicle systems and components. Special Tools: Identification and usage of Subaru-specific special tools required for certain procedures. Technical Depth Depth: Comprehensive, suitable for professional technicians, covering everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Quality: High-resolution scans with clear text and diagrams, optimized for digital viewing and printing. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: EJ251 (2.5L SOHC Naturally Aspirated) Engine Code 2: EJ253 (2.5L SOHC Naturally Aspirated - Evolution of EJ251) Engine Code 3: EJ20G / EJ205 (2.0L DOHC Turbocharged - GT/GT-B models) Performance 2 5L Horsepower Ej251 Ej253: Approx. 165-170 HP @ 5600-6000 RPM Torque Ej251 Ej253: Approx. 162-166 lb-ft @ 4000 RPM Performance 2 0L Turbo Horsepower Ej205: Approx. 208 HP @ 5600 RPM (GT/GT-B models) Torque Ej205: Approx. 217 lb-ft @ 4000 RPM (GT/GT-B models) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type Fuel Requirement: Unleaded gasoline (87 octane recommended for N/A, 91+ for Turbo) 🔧 Transmission Standard Type Non Turbo: 5-Speed Manual Transmission Optional Type All Models: 4-Speed Automatic Transmission with AWD (4EAT) Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential (manual) or electronically controlled AWD (automatic). 📐 Dimensions Exterior Sedan Length Sedan: Approx. 4630 mm (182.3 in) Exterior Wagon Length Wagon: Approx. 4660 mm (183.5 in) Exterior Width: Approx. 1735 mm (68.3 in) Height: Approx. 1435 mm (Sedan) / 1485 mm (Wagon) Weights Curb Weight Est: Approx. 1350-1550 kg (2976-3417 lbs) depending on engine and transmission. Gross Vehicle Weight Rating Est: Approx. 1800-1950 kg (3968-4300 lbs) Cargo Wagon Cargo Volume Seats Up: Approx. 0.93 m³ (32.8 cu ft) Cargo Volume Seats Down: Approx. 1.79 m³ (63.2 cu ft) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-Star Driver, 4-Star Passenger (for models equipped with airbags) Active Features ABS: Standard on most models, Anti-lock Braking System. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory standard radio/cassette player with optional CD player. Speaker configurations varied by trim. Driver Assistance Cruise Control: Available as standard or optional depending on trim level. Comfort Features Power Windows Locks: Standard on most trims, with available power mirrors and sunroof. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first (dependent on driving conditions). Service Intervals Coolant Coolant Change Interval: Every 30,000 miles (48,000 km) or 2 years. Service Intervals Transmission Auto Automatic Transmission Fluid Change: Every 30,000 - 60,000 miles (48,000 - 96,000 km), inspect regularly. Service Intervals Transmission Manual Manual Transmission Fluid Change:...
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Subaru Legacy 2000 Workshop Service Manual Repair
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Legacy
Year:
2000
Codes
Chassis Code:
BD/BG/BK (4th Generation)
👋 Introduction
Market Position
Segment:
Mid-size Sedan/Wagon, known for AWD capabilities and practicality.
Competitive Analysis
Competitors 2000:
Toyota Camry, Honda Accord, Nissan Altima, Ford Taurus, Mazda 626.
Key Features
AWD Standard:
Symmetrical All-Wheel Drive was standard on most Legacy models, a key differentiator.
Engine Options:
Offered with naturally aspirated and turbocharged Boxer engines.
Target Audience
Audience:
Primarily professional technicians, but also suitable for experienced DIY mechanics seeking in-depth repair information.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Manual / Repair Manual
Page Count
Estimated Page Count:
Approximately 1500-2000+ pages (typical for full workshop manuals)
Manual Type
Type:
Comprehensive Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine variants including EJ251, EJ253 (SOHC) and EJ20 (DOHC Turbo).
Transmission:
In-depth coverage of both 4-speed automatic (4EAT) and 5-speed manual transmissions, including troubleshooting, repair, and overhaul.
Drivetrain:
All-Wheel Drive (AWD) system, including viscous coupling, differentials, drive shafts, and CV joints.
Brakes:
Front and rear brake systems, including disc brake components, ABS (Anti-lock Braking System), and hydraulic circuits.
Suspension:
Front strut suspension, rear multi-link suspension, alignment procedures, and component replacement.
Steering:
Power steering system, steering column, rack and pinion assembly, and related components.
Electrical System:
Comprehensive wiring diagrams, component testing, charging system (alternator, battery), starting system, ignition system, and lighting.
Body And Frame:
Body panel removal and installation, interior trim, glass, doors, hinges, and structural components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, and refrigerant handling.
Emissions:
Emission control systems, diagnosis of OBD-II codes, and component testing related to emissions.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, transmission, brake), filter replacements, spark plug service, belt replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, fault code interpretation, and symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components, including engine, transmission, brakes, suspension, and body.
Disassembly And Assembly:
Detailed instructions for disassembling and reassembling major vehicle systems and components.
Special Tools:
Identification and usage of Subaru-specific special tools required for certain procedures.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians, covering everything from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Quality:
High-resolution scans with clear text and diagrams, optimized for digital viewing and printing.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
EJ251 (2.5L SOHC Naturally Aspirated)
Engine Code 2:
EJ253 (2.5L SOHC Naturally Aspirated - Evolution of EJ251)
Engine Code 3:
EJ20G / EJ205 (2.0L DOHC Turbocharged - GT/GT-B models)
Performance 2 5L
Horsepower Ej251 Ej253:
Approx. 165-170 HP @ 5600-6000 RPM
Torque Ej251 Ej253:
Approx. 162-166 lb-ft @ 4000 RPM
Performance 2 0L Turbo
Horsepower Ej205:
Approx. 208 HP @ 5600 RPM (GT/GT-B models)
Torque Ej205:
Approx. 217 lb-ft @ 4000 RPM (GT/GT-B models)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type
Fuel Requirement:
Unleaded gasoline (87 octane recommended for N/A, 91+ for Turbo)
🔧 Transmission
Standard
Type Non Turbo:
5-Speed Manual Transmission
Optional
Type All Models:
4-Speed Automatic Transmission with AWD (4EAT)
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential (manual) or electronically controlled AWD (automatic).
📐 Dimensions
Exterior Sedan
Length Sedan:
Approx. 4630 mm (182.3 in)
Exterior Wagon
Length Wagon:
Approx. 4660 mm (183.5 in)
Exterior
Width:
Approx. 1735 mm (68.3 in)
Height:
Approx. 1435 mm (Sedan) / 1485 mm (Wagon)
Weights
Curb Weight Est:
Approx. 1350-1550 kg (2976-3417 lbs) depending on engine and transmission.
Gross Vehicle Weight Rating Est:
Approx. 1800-1950 kg (3968-4300 lbs)
Cargo Wagon
Cargo Volume Seats Up:
Approx. 0.93 m³ (32.8 cu ft)
Cargo Volume Seats Down:
Approx. 1.79 m³ (63.2 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star Driver, 4-Star Passenger (for models equipped with airbags)
Active Features
ABS:
Standard on most models, Anti-lock Braking System.
Passive Features
Airbags:
Driver and front passenger airbags standard.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory standard radio/cassette player with optional CD player. Speaker configurations varied by trim.
Driver Assistance
Cruise Control:
Available as standard or optional depending on trim level.
Comfort Features
Power Windows Locks:
Standard on most trims, with available power mirrors and sunroof.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 3,000 - 5,000 miles (4,800 - 8,000 km) or 6 months, whichever comes first (dependent on driving conditions).
Service Intervals Coolant
Coolant Change Interval:
Every 30,000 miles (48,000 km) or 2 years.
Service Intervals Transmission Auto
Automatic Transmission Fluid Change:
Every 30,000 - 60,000 miles (48,000 - 96,000 km), inspect regularly.
Service Intervals Transmission Manual
Manual Transmission Fluid Change:
Every 60,000 miles (96,000 km).
Service Intervals Spark Plugs
Spark Plug Replacement:
Approx. 60,000 miles (96,000 km) for standard spark plugs, potentially shorter for performance variants or iridium plugs.
Fluid Specifications Oil
Engine Oil Type:
SAE 5W-30 or 10W-30 API SJ or higher (check owner's manual for specific viscosity).
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 Liters) with filter for 2.5L engines.
Fluid Specifications Coolant
Coolant Type:
Subaru Super Coolant (Blue) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).
Fluid Specifications Transmission Auto
Automatic Transmission Fluid Type:
Subaru ATF-HP or equivalent DEXRON II/III compatible fluid.
Fluid Specifications Transmission Manual
Manual Transmission Fluid Type:
Subaru EXTRA-S Gear Oil (75W-90) or equivalent API GL-5 gear oil.
Known Issues
Head Gaskets:
While not as prevalent as in later generations, some EJ series engines can develop coolant leaks from head gaskets, particularly if overheated or improperly serviced.
Exhaust Leaks:
Cracked exhaust manifolds or leaks at exhaust pipe connections can occur due to heat cycles and vibration.
Cv Boots:
Torn front and rear CV joint boots can lead to grease loss and eventual joint failure, especially common with AWD systems.
Automatic Transmission Slippage:
Older 4EAT transmissions can sometimes develop issues with slippage or harsh shifting if fluid is not maintained or if the valve body has issues.
📚 Vehicle History
Brand Heritage
Subaru Specialty:
Subaru's long-standing reputation for building reliable vehicles with standard All-Wheel Drive, originating from its aircraft manufacturing roots.
Model Evolution
Fourth Generation:
The 2000 model year marks the final year of the fourth generation (BD/BG/BK), introduced in 1993, known for its distinctive 'coupe-like' sedan profile and available turbo models (GT/GT-B).
Production
Assembly Location:
Subaru factories in Japan (e.g., Gunma Prefectural Assembly Plant).
Production Run
Generation Years:
1993-1999 (often referred to as the 1994-1999 model years for the North American market, with 2000 being a carryover year for this generation before the fifth generation arrived in 2000).
🏆 Awards & Recognition
Recognitions
Safety Awards General:
While specific awards for the 2000 model are scarce, the Legacy was generally recognized for its AWD capability and solid build quality in its class.
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