🏷️ Basic Information Identification Make: Subaru Model: Legacy Outback Year: 2002 Codes Chassis Code: BH 👋 Introduction Market Position Vehicle Type: Compact Crossover SUV / Station Wagon. Target Audience: DIY enthusiasts and professional mechanics seeking detailed factory repair information. Competitive Analysis Segment: Mid-size AWD wagon/SUV competitor to vehicles like the Toyota RAV4, Honda CR-V, Ford Escape, and Nissan Xterra of the era. Key Features Unique Selling Proposition: Subaru's signature symmetrical All-Wheel Drive system standard on all trims, Boxer engine layout, increased ride height and rugged styling compared to standard Legacy. Manual Value: Provides an inexpensive way to maintain and repair the vehicle, empowering owners and saving on labor costs. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Completeness: 100% Complete and Intact 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul, timing belt, cylinder head, pistons, crankshaft, lubrication system, cooling system. Engine Management: Fuel injection system (MPI), ignition system, emissions control systems (EVAP, EGR), engine control module (ECM) diagnostics and repair, sensors and actuators. Transmission: Automatic transmission (4EAT) overhaul, manual transmission (5MT) overhaul, clutch system, transfer case. Drivetrain: All-Wheel Drive (AWD) system, front and rear differentials, driveshafts, CV joints. Suspension: Front struts, rear shocks, control arms, stabilizer bars, bushings, wheel bearings. Steering: Power steering system, steering rack, tie rods, steering column. Brakes: Front and rear disc brakes, ABS system, brake fluid, hydraulic lines, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter), lighting system (headlights, taillights), interior lighting, fuses, relays, wiring diagrams. Body And Chassis: Body panels, doors, hood, tailgate, interior trim, chassis lubrication, rust prevention. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant, compressor, condenser, evaporator. Safety Systems: Airbag system, seat belts, SRS components. Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid flush, belt inspections, battery maintenance. Repair: Engine component replacement, transmission rebuild, brake caliper replacement, suspension part replacement, electrical component diagnosis and repair, body panel repair. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, wiring diagram analysis. Diagnostics: On-Board Diagnostics (OBD-II) system, using scan tools, interpreting sensor data, pinpoint testing. Special Tools: Identification and usage of Subaru-specific or recommended special tools for various repair procedures. Technical Depth Depth: Comprehensive: Covers everything from basic scheduled maintenance and minor repairs to full engine and transmission overhauls, advanced diagnostics, and detailed troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: All pages are printable. Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Illustration Detail: Hundreds of detailed illustrations and photos guiding through procedures. Binding Type Binding: Digital Download (PDF) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: EJ253 Engine Type: 2.5L SOHC Naturally Aspirated Flat-4 (Boxer) Engine Performance Horsepower: 165 hp @ 5,600 rpm Torque: 166 lb-ft @ 4,000 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Regular (87 Octane Recommended) Engine Features Timing Mechanism: Timing Belt Driven (Requires periodic replacement) Compression Ratio: 9.7:1 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4EAT) with All-Wheel Drive Optional Transmission Type Optional: 5-Speed Manual with All-Wheel Drive Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential. Fluid Specifications Automatic Transmission Fluid: Subaru ATF HP or equivalent (e.g., Dexron-III MERCON compatible fluid, but Subaru specific is best). 📐 Dimensions Exterior Length: 187.8 inches (4770 mm) Width: 69.7 inches (1770 mm) Height: 63.0 inches (1600 mm) Wheelbase: 104.3 inches (2649 mm) Ground Clearance: 7.3 inches (185 mm) Weights Curb Weight Approx: 3300 - 3500 lbs (1497 - 1588 kg) depending on trim and transmission Cargo Cargo Volume: Approx. 30-35 cu ft with rear seats up, expandable with seats folded. 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star Driver, 4-Star Passenger (for 2002 model year as per IIHS/NHTSA) IIHS Side Impact: Good (for models equipped with side airbags, if applicable) Active Features ABS: Standard Anti-lock Braking System (ABS) on all trims. Passive Features Airbags: Dual front airbags, optional side curtain airbags (check specific trim). Seat Belts: Front seat pretensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio system with amplifier. Climate Control: Manual or Automatic Climate Control systems available depending on trim level. Driver Assistance Cruise Control: Standard cruise control. Connectivity Connectivity Options: Limited by modern standards; typically includes analog inputs for aftermarket auxiliary audio devices. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months, or 7,500 miles/6 months under severe driving conditions (refer to manual for specifics). Timing Belt Replacement: Every 90,000 to 105,000 miles or 7-10 years, whichever comes first. Crucial to prevent catastrophic engine damage. Coolant Flush: Every 30,000 miles or 2 years. Spark Plug Replacement: Platinum tipped plugs recommended for 100,000 miles. Consult...