Suzuki Carry Truck 660cc & Every Van 660cc AT-MT Models F6A DE51V DF51V DC51T DD51T DC51B DA52T DB52T DA52V Complete Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Carry Truck & Every Van Codes Chassis Codes Covered: DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V Engine Codes Covered: F6A (660cc) Generation Applicable Generations: Primarily DA52/DB52/DE51/DF51/DC51/DD51 series (specific years vary by chassis code, generally mid-1990s to early 2000s) 👋 Introduction Market Position Target Audience: DIY mechanics, fleet maintenance personnel, classic car enthusiasts, and owners seeking to perform their own repairs and maintenance. Competitive Analysis Value Proposition: Offers significant cost savings by enabling users to perform repairs typically requiring professional service, with detailed, easy-to-follow instructions. Key Features User Experience: Step-by-step instructions with accompanying pictures to simplify complex repair procedures. Ownership Model: Lifetime ownership of the downloaded manual. 📋 Manual Details Coverage Areas Primary Coverage: All models/engines/trim/transmission types for Suzuki Carry Truck and Every Van 660cc equipped with the F6A engine. Page Count Estimated Page Count: Extensive (exact count not specified, but described as 'complete' covering A-Z procedures) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Mechanical Systems: Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system. Drivetrain Systems: Transmission (AT/MT), clutch, driveshafts, differentials, axles. Suspension Steering: Front suspension, rear suspension, steering system, power steering (if equipped). Braking Systems: Front brakes, rear brakes, parking brake, hydraulic system, ABS (if equipped). Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, ECUs, sensors. Body Chassis: Body panels, doors, windows, interior trim, chassis frame, exhaust system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups. Repair Overhaul: Engine overhaul, transmission repair, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair. Troubleshooting: Diagnostic procedures, common problems and solutions, fault code interpretation (where applicable). Specifications Data: Torque specifications, clearances, fluid capacities, electrical resistance values, diagnostic parameters. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic information. 📊 Manual Specifications File Format Software Requirements: Adobe Reader (free, widely available on most devices). Print Quality Print Options: Printable by chapter, section, or entire manual. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Accessibility Device Compatibility: All PC & MAC Computers, tablets, mobile phones. Delivery Delivery Method: Instant email delivery upon payment confirmation. ⚙️ Engine Specifications Primary Engine Engine Family: Suzuki F6A Displacement: 657cc (660cc class) Configuration: Inline 3-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific variant. Aspiration: Naturally Aspirated and Turbocharged variants exist for this engine, covered by the manual. Performance Horsepower Range: Typically ranges from 35-64 PS (approx. 34-63 hp) depending on naturally aspirated or turbocharged configuration and tuning. Torque Range: Varies by variant, but generally in the range of 45-70 Nm (approx. 33-52 lb-ft). Fuel System Induction: Fuel Injection (EFI) or Carbureted, depending on model year and market. Manual covers both. Fuel Type: Unleaded Gasoline Cooling System Type: Liquid-cooled Lubrication System Oil Capacity: Typically around 2.5 - 3.0 liters (2.6 - 3.2 US quarts), consult manual for precise figure for specific model. Oil Type Recommendation: Likely API SG or higher, SAE 10W-30 or 10W-40. Manual will specify exact grade and API rating. 🔧 Transmission Standard Transmission Types: Manual (MT) and Automatic (AT) transmissions are covered. Optional Drive Configurations: Rear-Wheel Drive (RWD) and All-Wheel Drive (4WD/4x4) variants are covered. Features Manual Transmission Gears: Commonly 4-speed or 5-speed manual transmissions. Automatic Transmission Gears: Typically 3-speed automatic transmissions. Transmission Fluid Type: For AT, likely DEXRON II or III equivalent. For MT, GL-4 gear oil. Manual will provide exact specifications. Clutch Type: Dry single-plate diaphragm spring clutch (for manual transmissions). 📐 Dimensions Exterior Wheelbase: Varies by chassis code and specific model, typically around 1800mm - 1900mm. Overall Length: Varies by chassis code and specific model, generally in the range of 3200mm - 3500mm for trucks and slightly longer for vans. Overall Width: Typically around 1400mm - 1450mm (cab/body width), with variations for fenders and mirrors. Overall Height: Varies significantly between truck and van variants, and payload options, but generally in the 1700mm - 1950mm range. Weights Curb Weight: Varies significantly, typically from 750kg to 950kg depending on configuration (2WD/4WD, truck/van, options). Gross Vehicle Weight Rating Gvw: Typically around 1500kg to 1600kg, consult specific vehicle plate. Towing Capacity: Generally limited for this class of vehicle, primarily designed for payload. Manual will specify if rated. Cargo Truck Bed Dimensions: Varies by truck body type (e.g., standard bed, high-sided). Manual will detail specific dimensions for each variant. 🛡️ Safety Features Ratings Crash Test Ratings: Not typically subject to modern stringent crash testing standards of passenger cars due to their utility vehicle classification. Information may be limited. Active Features Braking System: Front disc brakes, rear drum brakes are common. Some later models may feature rear disc brakes or ABS. Manual details operation and maintenance....
Primarily DA52/DB52/DE51/DF51/DC51/DD51 series (specific years vary by chassis code, generally mid-1990s to early 2000s)
👋 Introduction
Market Position
Target Audience:
DIY mechanics, fleet maintenance personnel, classic car enthusiasts, and owners seeking to perform their own repairs and maintenance.
Competitive Analysis
Value Proposition:
Offers significant cost savings by enabling users to perform repairs typically requiring professional service, with detailed, easy-to-follow instructions.
Key Features
User Experience:
Step-by-step instructions with accompanying pictures to simplify complex repair procedures.
Ownership Model:
Lifetime ownership of the downloaded manual.
📋 Manual Details
Coverage Areas
Primary Coverage:
All models/engines/trim/transmission types for Suzuki Carry Truck and Every Van 660cc equipped with the F6A engine.
Page Count
Estimated Page Count:
Extensive (exact count not specified, but described as 'complete' covering A-Z procedures)
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic information.
📊 Manual Specifications
File Format
Software Requirements:
Adobe Reader (free, widely available on most devices).
Print Quality
Print Options:
Printable by chapter, section, or entire manual.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Accessibility
Device Compatibility:
All PC & MAC Computers, tablets, mobile phones.
Delivery
Delivery Method:
Instant email delivery upon payment confirmation.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Suzuki F6A
Displacement:
657cc (660cc class)
Configuration:
Inline 3-cylinder, SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on specific variant.
Aspiration:
Naturally Aspirated and Turbocharged variants exist for this engine, covered by the manual.
Performance
Horsepower Range:
Typically ranges from 35-64 PS (approx. 34-63 hp) depending on naturally aspirated or turbocharged configuration and tuning.
Torque Range:
Varies by variant, but generally in the range of 45-70 Nm (approx. 33-52 lb-ft).
Fuel System
Induction:
Fuel Injection (EFI) or Carbureted, depending on model year and market. Manual covers both.
Fuel Type:
Unleaded Gasoline
Cooling System
Type:
Liquid-cooled
Lubrication System
Oil Capacity:
Typically around 2.5 - 3.0 liters (2.6 - 3.2 US quarts), consult manual for precise figure for specific model.
Oil Type Recommendation:
Likely API SG or higher, SAE 10W-30 or 10W-40. Manual will specify exact grade and API rating.
🔧 Transmission
Standard
Transmission Types:
Manual (MT) and Automatic (AT) transmissions are covered.
Optional
Drive Configurations:
Rear-Wheel Drive (RWD) and All-Wheel Drive (4WD/4x4) variants are covered.
Features
Manual Transmission Gears:
Commonly 4-speed or 5-speed manual transmissions.
Automatic Transmission Gears:
Typically 3-speed automatic transmissions.
Transmission Fluid Type:
For AT, likely DEXRON II or III equivalent. For MT, GL-4 gear oil. Manual will provide exact specifications.
Clutch Type:
Dry single-plate diaphragm spring clutch (for manual transmissions).
📐 Dimensions
Exterior
Wheelbase:
Varies by chassis code and specific model, typically around 1800mm - 1900mm.
Overall Length:
Varies by chassis code and specific model, generally in the range of 3200mm - 3500mm for trucks and slightly longer for vans.
Overall Width:
Typically around 1400mm - 1450mm (cab/body width), with variations for fenders and mirrors.
Overall Height:
Varies significantly between truck and van variants, and payload options, but generally in the 1700mm - 1950mm range.
Weights
Curb Weight:
Varies significantly, typically from 750kg to 950kg depending on configuration (2WD/4WD, truck/van, options).
Gross Vehicle Weight Rating Gvw:
Typically around 1500kg to 1600kg, consult specific vehicle plate.
Towing Capacity:
Generally limited for this class of vehicle, primarily designed for payload. Manual will specify if rated.
Cargo
Truck Bed Dimensions:
Varies by truck body type (e.g., standard bed, high-sided). Manual will detail specific dimensions for each variant.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not typically subject to modern stringent crash testing standards of passenger cars due to their utility vehicle classification. Information may be limited.
Active Features
Braking System:
Front disc brakes, rear drum brakes are common. Some later models may feature rear disc brakes or ABS. Manual details operation and maintenance.
Passive Features
Seat Belts:
Standard lap and shoulder belts for front occupants. Manual covers inspection and adjustment.
Body Construction:
Body-on-frame construction for robustness. Manual details chassis integrity and repair.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with optional cassette or CD player. Manual covers basic functions and speaker replacement.
Instrumentation:
Analog gauges for speed, RPM (on some), fuel, coolant temperature, and indicator lights. Manual details gauge operation and troubleshooting.
Driver Assistance
Anti Lock Braking System ABS:
Optional on some models. Manual covers ABS system components, diagnosis, and repair.
Connectivity
Bluetooth Usb:
Not typically factory-equipped on models covered by this manual; aftermarket installations are common and not covered.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Manual will provide precise intervals.
Transmission Fluid Change:
For AT, typically every 40,000-60,000 km (25,000-37,000 miles). For MT, inspection at intervals, change recommended at higher mileages (e.g., 80,000-100,000 km). Manual is critical for specifics.
Spark Plug Replacement:
Typically every 20,000-40,000 km, depending on plug type (copper, platinum, iridium). Manual specifies intervals and types.
Air Filter Replacement:
Inspect every 10,000 km, replace as needed, typically every 20,000-30,000 km. Manual will detail this.
Fluid Specifications
Coolant Type:
Ethylene glycol based, long-life coolant. Manual will specify color and mix ratio (e.g., 50/50).
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify the exact requirement and bleeding procedures.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, ignition coil packs (on some variants), and radiator durability are common areas of concern for vehicles of this age.
Turbocharger Maintenance:
For turbocharged models, ensuring proper oil changes and allowing cool-down periods are critical to turbocharger longevity. Manual will cover specific procedures.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, a Japanese multinational corporation renowned for its compact cars, motorcycles, and ATVs.
Model Evolution
Carry Every Lineage:
The Suzuki Carry platform is one of the longest-running and most successful lines of Kei trucks and vans globally, dating back decades. This manual covers specific generations of this robust utility vehicle.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other countries for various markets.
🏆 Awards & Recognition
Recognitions
Market Accolades:
While specific awards for these particular generations are not readily cataloged in major automotive press, the Suzuki Carry platform is globally recognized for its reliability, versatility, and exceptional value as a workhorse vehicle.