Suzuki Cervo SC100 1977-1982 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Cervo Model Code: SC100 Production Years Covered: 1977-1982 Codes Chassis Codes: SC100 👋 Introduction Market Position Target Audience: Do-it-yourselfers and experienced mechanics Value Proposition: Inexpensive way to keep vehicle working properly Competitive Analysis Advantage Over Alternatives: Cost savings compared to professional service, instant availability (download) Key Features Completeness: Complete official full factory service repair manual Detail Level: Step-by-step instructions based on complete disassembly Navigation: Numbered table of contents for fast information retrieval 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Styles Covered: All styles Page Count Estimated Page Count: Hundreds (specific count not provided, but implies substantial content) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine overhaul, diagnosis, and repair Transmission: Service and repair of gearbox, clutch, and driveline components Brakes: Inspection, maintenance, and repair of braking system Electrical: Detailed troubleshooting, diagnostics, and repair of electrical systems and wiring diagrams Suspension: Front and rear suspension component service and adjustment Steering: Service and repair of steering system components Bodywork: Body panel repair, alignment, and trim servicing Cooling System: Radiator, thermostat, and coolant flow diagnosis and repair Fuel System: Carburetor service, fuel pump, and fuel lines Exhaust System: Muffler, catalytic converter (if applicable for the era), and exhaust pipe service Procedures Included Maintenance: Routine maintenance procedures and schedules Troubleshooting: Detailed diagnostic procedures for common and complex issues Repair: Step-by-step repair instructions for all major vehicle systems Disassembly Reassembly: Complete disassembly and reassembly guidance for vehicle components Torque Specifications: Torque values for critical fasteners Adjustments: Settings and adjustments for various systems (e.g., ignition timing, carburetor) Technical Depth Depth: Full factory level detail, suitable for experienced mechanics and informed DIYers Illustrations: Hundreds of photos and illustrations, drawings, and enlarged insets Instructions Format: Numbered instructions, detailed substeps, notes, cautions, and warnings 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems and Mac Print Quality Printability: Printable without restriction Print Options: Print entire manual or selected pages Binding Type Delivery Method: Instant download link (no physical product) Paper Type Storage Options: Save to hard drive, burn to CD-ROM Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke Engine Code: F5A Displacement: 543 cc (33.1 cu in) Bore X Stroke: 63.0 mm x 72.0 mm (2.48 in x 2.83 in) Performance Horsepower: Approx. 28-32 PS (28-31 hp) at 5,500 rpm (varies slightly by year/market) Torque: Approx. 3.9 kg⋅m (38 Nm; 28 lb⋅ft) at 3,500 rpm (varies slightly by year/market) Fuel System Carburetor: Single-barrel carburetor (e.g., Hitachi, Mikuni) Fuel Type: Unleaded gasoline (premium or regular depending on market and octane rating) Cooling System Cooling Method: Water-cooled Ignition System Ignition Type: Distributor-based, conventional ignition system 🔧 Transmission Standard Transmission Type: 4-speed manual transmission Optional Transmission Type: 3-speed automatic transmission (available on some models/markets) Features Clutch Type: Dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 3,195 mm (125.8 in) Width: Approx. 1,395 mm (54.9 in) Height: Approx. 1,300 mm (51.2 in) Weights Curb Weight: Approx. 550-600 kg (1,213-1,323 lbs) depending on transmission and equipment Gross Vehicle Weight Rating: Approx. 880 kg (1,940 lbs) Wheelbase Wheelbase: Approx. 2,060 mm (81.1 in) Track Width Front Track: Approx. 1,200 mm (47.2 in) Rear Track: Approx. 1,195 mm (47.0 in) 🛡️ Safety Features Ratings Crash Test Data: Limited public crash test data available for this era of small Japanese vehicles. Active Features Brakes Type: Front: Disc brakes, Rear: Drum brakes (standard) Parking Brake: Handbrake operating on rear wheels Passive Features Seatbelts: Standard seatbelts (likely lap belts for front, possibly lap belts for rear passengers) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, possibly with a single speaker. Cassette player was a rare option. Driver Assistance Driver Aids: None (ABS, airbags, stability control were not prevalent or available in this segment at this time). Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km (3,100 miles) or 6 months, refer to manual for exact specification. Air Filter Replacement: Check every 10,000 km (6,200 miles), replace as needed. Refer to manual. Spark Plug Replacement: Typically every 20,000 km (12,400 miles). Refer to manual for type and gap. Fluid Specifications Engine Oil Type: API SF or SG classification, SAE 10W-30 or 10W-40 recommended. Refer to manual for precise specification. Engine Oil Capacity: Approx. 2.7 liters (2.8 US qt) with filter change. Refer to manual. Coolant Type: Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended). Refer to manual. Transmission Fluid Type Manual: API GL-4 gear oil, SAE 75W-85 or 75W-90. Refer to manual. Transmission Fluid Type Automatic: Dexron II or equivalent. Refer to manual. Known Issues Carburetor Issues: Clogging due to age and fuel varnish, requiring cleaning and rebuilding. Rust And Corrosion: Common issue...
Cost savings compared to professional service, instant availability (download)
Key Features
Completeness:
Complete official full factory service repair manual
Detail Level:
Step-by-step instructions based on complete disassembly
Navigation:
Numbered table of contents for fast information retrieval
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete workshop service and repair
Styles Covered:
All styles
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but implies substantial content)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine overhaul, diagnosis, and repair
Transmission:
Service and repair of gearbox, clutch, and driveline components
Brakes:
Inspection, maintenance, and repair of braking system
Electrical:
Detailed troubleshooting, diagnostics, and repair of electrical systems and wiring diagrams
Suspension:
Front and rear suspension component service and adjustment
Steering:
Service and repair of steering system components
Bodywork:
Body panel repair, alignment, and trim servicing
Cooling System:
Radiator, thermostat, and coolant flow diagnosis and repair
Fuel System:
Carburetor service, fuel pump, and fuel lines
Exhaust System:
Muffler, catalytic converter (if applicable for the era), and exhaust pipe service
Procedures Included
Maintenance:
Routine maintenance procedures and schedules
Troubleshooting:
Detailed diagnostic procedures for common and complex issues
Repair:
Step-by-step repair instructions for all major vehicle systems
Disassembly Reassembly:
Complete disassembly and reassembly guidance for vehicle components
Torque Specifications:
Torque values for critical fasteners
Adjustments:
Settings and adjustments for various systems (e.g., ignition timing, carburetor)
Technical Depth
Depth:
Full factory level detail, suitable for experienced mechanics and informed DIYers
Illustrations:
Hundreds of photos and illustrations, drawings, and enlarged insets
Instructions Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All PC-based Windows operating systems and Mac
Print Quality
Printability:
Printable without restriction
Print Options:
Print entire manual or selected pages
Binding Type
Delivery Method:
Instant download link (no physical product)
Paper Type
Storage Options:
Save to hard drive, burn to CD-ROM
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke
Engine Code:
F5A
Displacement:
543 cc (33.1 cu in)
Bore X Stroke:
63.0 mm x 72.0 mm (2.48 in x 2.83 in)
Performance
Horsepower:
Approx. 28-32 PS (28-31 hp) at 5,500 rpm (varies slightly by year/market)
Torque:
Approx. 3.9 kg⋅m (38 Nm; 28 lb⋅ft) at 3,500 rpm (varies slightly by year/market)
Fuel System
Carburetor:
Single-barrel carburetor (e.g., Hitachi, Mikuni)
Fuel Type:
Unleaded gasoline (premium or regular depending on market and octane rating)
Cooling System
Cooling Method:
Water-cooled
Ignition System
Ignition Type:
Distributor-based, conventional ignition system
🔧 Transmission
Standard
Transmission Type:
4-speed manual transmission
Optional
Transmission Type:
3-speed automatic transmission (available on some models/markets)
Features
Clutch Type:
Dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 3,195 mm (125.8 in)
Width:
Approx. 1,395 mm (54.9 in)
Height:
Approx. 1,300 mm (51.2 in)
Weights
Curb Weight:
Approx. 550-600 kg (1,213-1,323 lbs) depending on transmission and equipment
Gross Vehicle Weight Rating:
Approx. 880 kg (1,940 lbs)
Wheelbase
Wheelbase:
Approx. 2,060 mm (81.1 in)
Track Width
Front Track:
Approx. 1,200 mm (47.2 in)
Rear Track:
Approx. 1,195 mm (47.0 in)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this era of small Japanese vehicles.
Active Features
Brakes Type:
Front: Disc brakes, Rear: Drum brakes (standard)
Parking Brake:
Handbrake operating on rear wheels
Passive Features
Seatbelts:
Standard seatbelts (likely lap belts for front, possibly lap belts for rear passengers)
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with a single speaker. Cassette player was a rare option.
Driver Assistance
Driver Aids:
None (ABS, airbags, stability control were not prevalent or available in this segment at this time).
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,100 miles) or 6 months, refer to manual for exact specification.
Air Filter Replacement:
Check every 10,000 km (6,200 miles), replace as needed. Refer to manual.
Spark Plug Replacement:
Typically every 20,000 km (12,400 miles). Refer to manual for type and gap.
Fluid Specifications
Engine Oil Type:
API SF or SG classification, SAE 10W-30 or 10W-40 recommended. Refer to manual for precise specification.
Engine Oil Capacity:
Approx. 2.7 liters (2.8 US qt) with filter change. Refer to manual.
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio recommended). Refer to manual.
Transmission Fluid Type Manual:
API GL-4 gear oil, SAE 75W-85 or 75W-90. Refer to manual.
Transmission Fluid Type Automatic:
Dexron II or equivalent. Refer to manual.
Known Issues
Carburetor Issues:
Clogging due to age and fuel varnish, requiring cleaning and rebuilding.
Rust And Corrosion:
Common issue for vehicles of this age, particularly in areas exposed to salt or moisture.
Ignition System Wear:
Points, condenser, and distributor cap/rotor may require regular inspection and replacement.
Engine Seals And Gaskets:
Age-related degradation leading to oil leaks.
📚 Vehicle History
Brand Heritage
Brand Origins:
Suzuki Motor Corporation, established in 1909 in Japan, initially as a loom manufacturer.
Automotive Entry:
Suzuki entered the automotive market in the 1950s with small-displacement vehicles and motorcycles.
Model Evolution
Kei Car Segment:
The Cervo (SC100) was part of Suzuki's strong lineup of Kei cars, designed to meet Japanese regulations for small, fuel-efficient vehicles.
Design Philosophy:
Focus on practicality, affordability, and compact dimensions for urban use.
Production
Manufacturing Location:
Japan
Market Presence:
Primarily a domestic Japanese market vehicle, with limited export to specific regions.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While specific awards for the SC100 are not widely documented in English, Suzuki's small cars of this era were recognized for their fuel efficiency and value, contributing to Suzuki's strong market share in the Kei car segment in Japan.