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Suzuki DR 200 SE 2006 Factory Service Repair Manual Pdf Download

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🏷️ Basic Information Identification Make: Suzuki Model: DR200SE Year: 2006 Codes Chassis Code: TR50 Engine Code: T201 👋 Introduction Market Position Segment: Dual-sport / On-off road motorcycle Target Audience: Riders seeking an affordable, reliable, and versatile motorcycle for light trail riding, commuting, and general recreational use. Key Features Versatility: Capable of handling both paved roads and unpaved trails. Simplicity Reliability: Known for its straightforward mechanics and durable construction. Competitive Analysis Competitors: Honda CRF230F, Kawasaki KLX250S, Yamaha XT225/XT250 (depending on specific year and market) 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Page Count Estimated Page Count: Refer to actual PDF document (typically 300-500 pages for this model/year) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhauls, disassembly, assembly, timing, valve adjustments, carburetor tuning, lubrication system, cooling system (if applicable) Fuel System: Fuel tank, fuel lines, fuel pump (if applicable), carburetor inspection and service, fuel filters Lubrication System: Oil pump, oil filter, oil passages, lubrication specifications Chassis: Frame, suspension (front forks, rear shock), steering system, wheels, tires, brakes (front and rear), chain and sprockets Electrical System: Ignition system, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), starter motor, wiring diagrams, fuses, switches Emission Control: Emission control systems, relevant components and adjustments Procedures Included Maintenance: Regular maintenance, fluid changes, filter replacements, chain adjustments, brake inspections, spark plug replacement, air filter cleaning/replacement Repair: Component disassembly, repair, and reassembly for all major systems Troubleshooting: Diagnostic procedures, common problems and their solutions Specifications: Torque specifications, fluid capacities, clearances, timing marks, electrical resistance values Technical Depth Depth: Comprehensive (from basic user maintenance to advanced engine and electrical diagnostics and repairs) 📊 Manual Specifications File Format File Type: PDF Searchable Text: Typically searchable (depends on PDF creation process) Print Quality Printability: Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows and Mac OS Software Requirements Required Software: Adobe PDF Reader, WinZip or equivalent unzipping software Viewing Features Zoom Functionality: Zoom In/Out enabled ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, SOHC Displacement: 199 cc (Cubic Centimeters) Bore X Stroke: 66.0 mm x 57.0 mm (typical for DR200SE, confirm with manual) Compression Ratio: 9.4:1 (typical for DR200SE, confirm with manual) Performance Horsepower: Approximately 14-16 HP (varies by region and specific tuning, confirm with manual) Torque: Approximately 11-13 lb-ft (varies by region and specific tuning, confirm with manual) Fuel System Fuel Delivery: Carburetor (Mikuni VM series or similar, confirm with manual) Carburetor Model: Likely a 30mm Mikuni or similar (confirm with manual) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 3.3 US gallons (12.5 Liters) (confirm with manual) 🔧 Transmission Standard Transmission Type: 5-speed manual Features Clutch Type: Wet multi-plate Final Drive: Chain drive 📐 Dimensions Exterior Overall Length: Approximately 83.5 inches (2120 mm) (confirm with manual) Overall Width: Approximately 32.5 inches (825 mm) (confirm with manual) Overall Height: Approximately 45.1 inches (1145 mm) (confirm with manual) Weights Dry Weight: Approximately 277 lbs (126 kg) (confirm with manual) Curb Weight: Approximately 291 lbs (132 kg) (confirm with manual) Suspension Front Suspension: Telescopic, coil spring, oil damped Front Wheel Travel: Approximately 6.3 inches (160 mm) (confirm with manual) Rear Suspension: Swingarm, link type, oil damped, spring pre-load adjustable Rear Wheel Travel: Approximately 6.3 inches (160 mm) (confirm with manual) Wheels Tires Front Tire Size: 80/90-21 48P (confirm with manual) Rear Tire Size: 100/90-18 56P (confirm with manual) Brakes Front Brake Type: Disc brake Rear Brake Type: Drum brake 🛡️ Safety Features Ratings Safety Features Note: As a dual-sport motorcycle, safety ratings are typically not applicable in the same way as automobiles. Focus is on rider control and basic mechanical safety. Active Features Braking System: Effective front disc and rear drum brakes for reliable stopping power. Lighting System: Includes headlight, taillight, and brake light for visibility. Passive Features Chassis Strength: Robust frame design for stability and rider confidence. 💡 Technology Features Infotainment Infotainment Features: N/A (Basic motorcycle with analogue instrumentation) Driver Assistance Assistance Features: N/A (No electronic rider aids like ABS or traction control) Connectivity Connectivity Features: N/A Instrumentation Dashboard: Analogue speedometer, odometer, and basic indicator lights (e.g., neutral, turn signals, high beam). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 km or 6 months, whichever comes first (refer to manual for precise interval). Spark Plug Replacement: Recommended at specific mileage intervals or as needed based on inspection (refer to manual). Air Filter Maintenance: Regular inspection and cleaning/replacement, frequency dependent on riding conditions (refer to manual). Chain Maintenance: Regular cleaning, lubrication, and adjustment (check tension frequently). Fluid Specifications Engine Oil Type: API SE or SF grade, SAE 10W-40 or 20W-50 motorcycle specific oil (confirm with manual). Fluid Capacities Engine Oil Capacity With Filter: Approximately 1.7...
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Suzuki DR 200 SE 2006 Factory Service Repair Manual Pdf Download
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
DR200SE
Year:
2006
Codes
Chassis Code:
TR50
Engine Code:
T201
👋 Introduction
Market Position
Segment:
Dual-sport / On-off road motorcycle
Target Audience:
Riders seeking an affordable, reliable, and versatile motorcycle for light trail riding, commuting, and general recreational use.
Key Features
Versatility:
Capable of handling both paved roads and unpaved trails.
Simplicity Reliability:
Known for its straightforward mechanics and durable construction.
Competitive Analysis
Competitors:
Honda CRF230F, Kawasaki KLX250S, Yamaha XT225/XT250 (depending on specific year and market)
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Page Count
Estimated Page Count:
Refer to actual PDF document (typically 300-500 pages for this model/year)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhauls, disassembly, assembly, timing, valve adjustments, carburetor tuning, lubrication system, cooling system (if applicable)
Fuel System:
Fuel tank, fuel lines, fuel pump (if applicable), carburetor inspection and service, fuel filters
Lubrication System:
Oil pump, oil filter, oil passages, lubrication specifications
Chassis:
Frame, suspension (front forks, rear shock), steering system, wheels, tires, brakes (front and rear), chain and sprockets
Electrical System:
Ignition system, lighting system (headlight, taillight, turn signals), battery, charging system (stator, regulator/rectifier), starter motor, wiring diagrams, fuses, switches
Emission Control:
Emission control systems, relevant components and adjustments
Procedures Included
Maintenance:
Regular maintenance, fluid changes, filter replacements, chain adjustments, brake inspections, spark plug replacement, air filter cleaning/replacement
Repair:
Component disassembly, repair, and reassembly for all major systems
Troubleshooting:
Diagnostic procedures, common problems and their solutions
Specifications:
Torque specifications, fluid capacities, clearances, timing marks, electrical resistance values
Technical Depth
Depth:
Comprehensive (from basic user maintenance to advanced engine and electrical diagnostics and repairs)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Typically searchable (depends on PDF creation process)
Print Quality
Printability:
Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS
Software Requirements
Required Software:
Adobe PDF Reader, WinZip or equivalent unzipping software
Viewing Features
Zoom Functionality:
Zoom In/Out enabled
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC
Displacement:
199 cc (Cubic Centimeters)
Bore X Stroke:
66.0 mm x 57.0 mm (typical for DR200SE, confirm with manual)
Compression Ratio:
9.4:1 (typical for DR200SE, confirm with manual)
Performance
Horsepower:
Approximately 14-16 HP (varies by region and specific tuning, confirm with manual)
Torque:
Approximately 11-13 lb-ft (varies by region and specific tuning, confirm with manual)
Fuel System
Fuel Delivery:
Carburetor (Mikuni VM series or similar, confirm with manual)
Carburetor Model:
Likely a 30mm Mikuni or similar (confirm with manual)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 3.3 US gallons (12.5 Liters) (confirm with manual)
🔧 Transmission
Standard
Transmission Type:
5-speed manual
Features
Clutch Type:
Wet multi-plate
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approximately 83.5 inches (2120 mm) (confirm with manual)
Overall Width:
Approximately 32.5 inches (825 mm) (confirm with manual)
Overall Height:
Approximately 45.1 inches (1145 mm) (confirm with manual)
Weights
Dry Weight:
Approximately 277 lbs (126 kg) (confirm with manual)
Curb Weight:
Approximately 291 lbs (132 kg) (confirm with manual)
Suspension
Front Suspension:
Telescopic, coil spring, oil damped
Front Wheel Travel:
Approximately 6.3 inches (160 mm) (confirm with manual)
Rear Suspension:
Swingarm, link type, oil damped, spring pre-load adjustable
Rear Wheel Travel:
Approximately 6.3 inches (160 mm) (confirm with manual)
Wheels Tires
Front Tire Size:
80/90-21 48P (confirm with manual)
Rear Tire Size:
100/90-18 56P (confirm with manual)
Brakes
Front Brake Type:
Disc brake
Rear Brake Type:
Drum brake
🛡️ Safety Features
Ratings
Safety Features Note:
As a dual-sport motorcycle, safety ratings are typically not applicable in the same way as automobiles. Focus is on rider control and basic mechanical safety.
Active Features
Braking System:
Effective front disc and rear drum brakes for reliable stopping power.
Lighting System:
Includes headlight, taillight, and brake light for visibility.
Passive Features
Chassis Strength:
Robust frame design for stability and rider confidence.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Basic motorcycle with analogue instrumentation)
Driver Assistance
Assistance Features:
N/A (No electronic rider aids like ABS or traction control)
Connectivity
Connectivity Features:
N/A
Instrumentation
Dashboard:
Analogue speedometer, odometer, and basic indicator lights (e.g., neutral, turn signals, high beam).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 km or 6 months, whichever comes first (refer to manual for precise interval).
Spark Plug Replacement:
Recommended at specific mileage intervals or as needed based on inspection (refer to manual).
Air Filter Maintenance:
Regular inspection and cleaning/replacement, frequency dependent on riding conditions (refer to manual).
Chain Maintenance:
Regular cleaning, lubrication, and adjustment (check tension frequently).
Fluid Specifications
Engine Oil Type:
API SE or SF grade, SAE 10W-40 or 20W-50 motorcycle specific oil (confirm with manual).
Fluid Capacities
Engine Oil Capacity With Filter:
Approximately 1.7 Liters (1.8 US qt) (confirm with manual).
Engine Oil Capacity Without Filter:
Approximately 1.5 Liters (1.6 US qt) (confirm with manual).
Known Issues
Carburetor Clogging:
Can occur due to infrequent use or poor fuel quality, requiring cleaning and adjustment.
Chain Wear:
Standard for chain-driven vehicles, requires regular maintenance and eventual replacement.
Suspension Wear:
Seals in forks and rear shock can degrade over time, leading to leaks and reduced damping performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history of producing reliable and capable motorcycles, including a strong presence in the dual-sport segment.
Model Evolution
Series Legacy:
The DR series has been a staple for Suzuki, known for its off-road prowess and everyday usability. The DR200SE is a continuation of this lineage, offering a user-friendly displacement.
Production
Production Period:
The DR200SE has been produced for many years, with the 2006 model representing a specific iteration of this enduring platform.
🏆 Awards & Recognition
Recognitions
Awards Note:
While specific awards for the 2006 DR200SE may not be widely documented, the DR series is generally recognized for its value, reliability, and accessibility within the dual-sport market.
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