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Suzuki F6A carry and every Service Repair Manual van truck

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🏷️ Basic Information Identification Make: Suzuki Model: Carry / Every Codes Chassis Codes: DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V Generation Generation Codes: DE/DF51 (1991-1999), DC/DD51 (1991-1999), DC51B (1991-1999), DA/DB52 (1999-2001) 👋 Introduction Market Position Vehicle Segment: Kei truck/van segment, popular in Japan for commercial and light utility purposes, also exported globally. Known for compact size, fuel efficiency, and practicality. Competitive Analysis Competitors: Other Japanese manufacturers' Kei trucks and vans, such as Daihatsu Hijet/Atrai, Honda Acty, Mitsubishi Minicab/Town Box, Subaru Sambar. Key Features Vehicle Attributes: Versatile cargo capacity, rear-engine, rear-wheel-drive or 4WD options, fuel-efficient F6A engine, compact dimensions ideal for tight urban environments and narrow roads. 📋 Manual Details Coverage Areas Covered Vehicles: Suzuki Carry & Every vans and trucks with F6A engine, chassis codes DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V. Page Count Page Count: Estimated 800-1200+ pages (typical for comprehensive factory-style manuals covering multiple variants and years). Manual Type Manual Type: Factory Service Manual (FSM) / Workshop Manual / Repair Manual. Language Language: Primarily Japanese, with potential for English sections or translations depending on the specific edition. Format Format: Likely digital (PDF) for ease of searchability and distribution, possibly originating from physical print. Some specific versions might be print-only. 📖 Manual Coverage Systems Covered Engine: F6A (657cc, 3-cylinder, SOHC/DOHC, Naturally Aspirated/Turbocharged), including fuel system (carburetor/injection), ignition, cooling, lubrication, emissions. Transmission: Manual (5-speed) and Automatic (3-speed) transmissions, including clutch, gearbox, transfer case (if applicable for 4WD variants), driveshafts, differentials. Chassis Suspension Steering: Front suspension (MacPherson strut), rear suspension (leaf spring/coil spring), steering system (rack and pinion, power steering), wheel alignment specifications. Brakes: Front disc, rear drum brakes, hydraulic system, parking brake, ABS (if equipped), brake component specifications and overhaul. Electrical System: 12V electrical system, battery, charging system (alternator), starter motor, lighting, gauges, wiring diagrams, fuses, relays, ECUs. Body And Interior: Body panel removal/installation, doors, windows, seats, dashboard, trim components, HVAC system, body repair procedures. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, coolant flushes, brake fluid replacement, lubrication points. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable). Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component diagnosis and repair. Special Tools And Techniques: Identification and usage of specialized tools required for specific repairs and adjustments, torque specifications for all fasteners. Technical Depth Depth: Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds. Includes detailed diagrams, exploded views, and step-by-step instructions. 📊 Manual Specifications File Format Digital Format: PDF, typically with searchable text for efficient information retrieval. High resolution for clear diagrams. Print Quality Print Quality: N/A for digital. For physical, expect durable paper, high-quality printing of text and diagrams. Binding Type Binding Type: N/A for digital. For physical, often spiral-bound or perfect-bound for lay-flat usability in a workshop environment. Paper Type Paper Type: N/A for digital. For physical, would typically be sturdy, possibly coated paper to resist grease and dirt. ⚙️ Engine Specifications Primary Engine Engine Code: F6A Engine Type: 657cc, 3-cylinder, 4-stroke, SOHC or DOHC, water-cooled. Bore X Stroke: 65.0 mm x 66.0 mm (typical for F6A). Compression Ratio: 8.5:1 to 10.0:1 (varies by variant, naturally aspirated vs. turbocharged). Performance Horsepower Output: Naturally Aspirated: Approx. 40-50 PS. Turbocharged: Approx. 55-64 PS (restricted by Kei car regulations). Torque Output: Naturally Aspirated: Approx. 5.5-6.5 kgm. Turbocharged: Approx. 7.5-8.5 kgm. Fuel System Fuel Delivery: Carburetor (early models) or Electronic Fuel Injection (EFI) (later models, especially DA52/DB52 variants). Fuel Type: Unleaded gasoline (RON 91 or higher recommended). Engine Management Ignition System: Electronic ignition with distributor or distributorless ignition system (DIS) depending on model year and variant. ECU Type: ECU (Engine Control Unit) for EFI models, managing fuel injection and ignition timing. 🔧 Transmission Standard Transmission Options: 5-speed manual transmission (common) and 3-speed automatic transmission. Optional Drive Type: Rear-wheel-drive (RWD) and selectable four-wheel-drive (4WD). Features Clutch Type: Dry, single-plate diaphragm spring clutch (for manual transmission). Transmission Fluid Type Manual: API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification). Transmission Fluid Type Automatic: Dexron III or equivalent automatic transmission fluid (ATF) (refer to manual for exact specification). 📐 Dimensions Exterior Overall Length: Typically around 3,295 mm (max Kei car length) for vans and trucks. Overall Width: Typically around 1,395 mm (max Kei car width) for vans and trucks. Overall Height: Varies by body style; vans often around 1,900 mm, trucks around 1,800-1,900 mm. Wheelbase: Approx. 1,850 mm to 2,000 mm depending on variant. Cargo Cargo Bed Length Truck: Approx. 1,800 mm - 1,900 mm for truck variants. Weights Curb Weight: Approx. 700-900 kg, depending on configuration (van/truck, RWD/4WD, transmission). Gross Vehicle Weight Rating: Typically around 1,500 - 1,800 kg. 🛡️ Safety Features Ratings Crash Test Results: Limited public crash test data available for these specific Kei...
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Sku: 199800
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Suzuki F6A carry and every Service Repair Manual van truck
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Carry / Every
Codes
Chassis Codes:
DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V
Generation
Generation Codes:
DE/DF51 (1991-1999), DC/DD51 (1991-1999), DC51B (1991-1999), DA/DB52 (1999-2001)
👋 Introduction
Market Position
Vehicle Segment:
Kei truck/van segment, popular in Japan for commercial and light utility purposes, also exported globally. Known for compact size, fuel efficiency, and practicality.
Competitive Analysis
Competitors:
Other Japanese manufacturers' Kei trucks and vans, such as Daihatsu Hijet/Atrai, Honda Acty, Mitsubishi Minicab/Town Box, Subaru Sambar.
Key Features
Vehicle Attributes:
Versatile cargo capacity, rear-engine, rear-wheel-drive or 4WD options, fuel-efficient F6A engine, compact dimensions ideal for tight urban environments and narrow roads.
📋 Manual Details
Coverage Areas
Covered Vehicles:
Suzuki Carry & Every vans and trucks with F6A engine, chassis codes DE51V, DF51V, DC51T, DD51T, DC51B, DA52T, DB52T, DA52V.
Page Count
Page Count:
Estimated 800-1200+ pages (typical for comprehensive factory-style manuals covering multiple variants and years).
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual / Repair Manual.
Language
Language:
Primarily Japanese, with potential for English sections or translations depending on the specific edition.
Format
Format:
Likely digital (PDF) for ease of searchability and distribution, possibly originating from physical print. Some specific versions might be print-only.
📖 Manual Coverage
Systems Covered
Engine:
F6A (657cc, 3-cylinder, SOHC/DOHC, Naturally Aspirated/Turbocharged), including fuel system (carburetor/injection), ignition, cooling, lubrication, emissions.
Transmission:
Manual (5-speed) and Automatic (3-speed) transmissions, including clutch, gearbox, transfer case (if applicable for 4WD variants), driveshafts, differentials.
Chassis Suspension Steering:
Front suspension (MacPherson strut), rear suspension (leaf spring/coil spring), steering system (rack and pinion, power steering), wheel alignment specifications.
Brakes:
Front disc, rear drum brakes, hydraulic system, parking brake, ABS (if equipped), brake component specifications and overhaul.
Electrical System:
12V electrical system, battery, charging system (alternator), starter motor, lighting, gauges, wiring diagrams, fuses, relays, ECUs.
Body And Interior:
Body panel removal/installation, doors, windows, seats, dashboard, trim components, HVAC system, body repair procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, coolant flushes, brake fluid replacement, lubrication points.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable).
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper rebuild, electrical component diagnosis and repair.
Special Tools And Techniques:
Identification and usage of specialized tools required for specific repairs and adjustments, torque specifications for all fasteners.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to full engine and transmission rebuilds. Includes detailed diagrams, exploded views, and step-by-step instructions.
📊 Manual Specifications
File Format
Digital Format:
PDF, typically with searchable text for efficient information retrieval. High resolution for clear diagrams.
Print Quality
Print Quality:
N/A for digital. For physical, expect durable paper, high-quality printing of text and diagrams.
Binding Type
Binding Type:
N/A for digital. For physical, often spiral-bound or perfect-bound for lay-flat usability in a workshop environment.
Paper Type
Paper Type:
N/A for digital. For physical, would typically be sturdy, possibly coated paper to resist grease and dirt.
⚙️ Engine Specifications
Primary Engine
Engine Code:
F6A
Engine Type:
657cc, 3-cylinder, 4-stroke, SOHC or DOHC, water-cooled.
Bore X Stroke:
65.0 mm x 66.0 mm (typical for F6A).
Compression Ratio:
8.5:1 to 10.0:1 (varies by variant, naturally aspirated vs. turbocharged).
Performance
Horsepower Output:
Naturally Aspirated: Approx. 40-50 PS. Turbocharged: Approx. 55-64 PS (restricted by Kei car regulations).
Torque Output:
Naturally Aspirated: Approx. 5.5-6.5 kgm. Turbocharged: Approx. 7.5-8.5 kgm.
Fuel System
Fuel Delivery:
Carburetor (early models) or Electronic Fuel Injection (EFI) (later models, especially DA52/DB52 variants).
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended).
Engine Management
Ignition System:
Electronic ignition with distributor or distributorless ignition system (DIS) depending on model year and variant.
ECU Type:
ECU (Engine Control Unit) for EFI models, managing fuel injection and ignition timing.
🔧 Transmission
Standard
Transmission Options:
5-speed manual transmission (common) and 3-speed automatic transmission.
Optional
Drive Type:
Rear-wheel-drive (RWD) and selectable four-wheel-drive (4WD).
Features
Clutch Type:
Dry, single-plate diaphragm spring clutch (for manual transmission).
Transmission Fluid Type Manual:
API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification).
Transmission Fluid Type Automatic:
Dexron III or equivalent automatic transmission fluid (ATF) (refer to manual for exact specification).
📐 Dimensions
Exterior
Overall Length:
Typically around 3,295 mm (max Kei car length) for vans and trucks.
Overall Width:
Typically around 1,395 mm (max Kei car width) for vans and trucks.
Overall Height:
Varies by body style; vans often around 1,900 mm, trucks around 1,800-1,900 mm.
Wheelbase:
Approx. 1,850 mm to 2,000 mm depending on variant.
Cargo
Cargo Bed Length Truck:
Approx. 1,800 mm - 1,900 mm for truck variants.
Weights
Curb Weight:
Approx. 700-900 kg, depending on configuration (van/truck, RWD/4WD, transmission).
Gross Vehicle Weight Rating:
Typically around 1,500 - 1,800 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Limited public crash test data available for these specific Kei models, but early models generally had basic safety features. Later models might comply with revised Kei car safety standards.
Active Features
Active Safety:
Basic ABS (Anti-lock Braking System) on some later models, limited availability of other active safety aids.
Passive Features
Passive Safety:
Seat belts (3-point front, 2-point rear), basic chassis structure designed for the Kei segment regulations. Limited airbag availability on earlier models, potentially driver's airbag on later ones.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette or CD player. Speaker count typically 2 or 4. Aftermarket upgrades are common.
Driver Assistance
Features:
Minimal by modern standards. Features might include power steering on higher trims and ABS on later models. No advanced driver-assistance systems (ADAS).
Connectivity
Features:
No built-in smartphone integration or Wi-Fi. Connectivity is limited to aftermarket audio system upgrades.
🔧 Maintenance
Service Intervals
Engine Oil Filter:
Every 5,000 - 7,500 km or 6 months, whichever comes first (refer to specific manual for exact interval).
Air Filter:
Every 15,000 - 20,000 km or 12 months.
Spark Plugs:
Every 20,000 - 40,000 km, depending on plug type (standard vs. platinum/iridium).
Coolant Replacement:
Every 2 years or 40,000 km, using a long-life coolant.
Fluid Specifications
Engine Oil Capacity:
Approx. 2.7 - 3.0 liters (with filter), using SAE 10W-30 or 10W-40 API SG/SH/SJ/SL/SM/SN (refer to manual for viscosity and API spec).
Coolant Capacity:
Approx. 3.5 - 4.0 liters.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Reliability:
F6A engines are generally robust for their size. Common issues can include oil leaks from seals/gaskets (valve cover, oil pan), timing belt wear (if applicable, check service interval), and carburetor issues on older models. Turbocharged versions may experience issues related to turbocharger longevity if not maintained.
Transmission Durability:
Manual transmissions are typically very durable. Automatic transmissions can experience wear over time, especially with heavy use, potentially leading to slipping or rough shifting.
Suspension Wear:
Leaf springs on trucks can weaken over time. Bushings and ball joints in the front suspension can wear out, leading to noise and imprecise handling.
Rust And Corrosion:
Like many vehicles of this era, especially those used in regions with salt exposure, rust can be a significant issue, particularly on the chassis, body panels, and exhaust system.
📚 Vehicle History
Brand Heritage
Suzuki Automotive:
Suzuki Motor Corporation is a Japanese multinational corporation headquartered in Minami-ku, Hamamatsu, specializing in small automobiles, motorcycles, and ATVs. Known for its lightweight and fuel-efficient vehicles.
Model Evolution
Carry Every Lineage:
The Suzuki Carry and Every are part of a long-standing line of Kei trucks and vans from Suzuki. The models covered by this manual represent significant updates and specific chassis generations within this lineage.
Production
Production Period:
The DE51V/DF51V/DC51T/DD51T/DC51B generation ran from approximately 1991 to 1999. The DA52T/DB52T/DA52V generation followed from 1999 to 2001, introducing updated styling and potentially minor mechanical revisions.
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for these Kei truck/van generations are not widely publicized on a global scale, Suzuki's 'Kei' vehicles have consistently been recognized in Japan for their practicality, fuel efficiency, and value in the commercial vehicle sector.
Ratings
Fuel Efficiency Ratings:
Excellent for their class, typically ranging from 15-20 km/liter (approx. 35-47 MPG) depending on engine, transmission, and driving conditions, adhering to strict Kei car fuel economy standards.
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