Suzuki Grand Vitara (JB416-420) 2005-2006 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]
Normaalihinta
$133.00
Myyntihinta
$133.00
Normaalihinta
Yksikköhinta
/ kohti
Alennusmyynti
Loppuunmyyty
🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Generation Codes: JB416-420 Model Years Covered: 2005, 2006 Codes Chassis Code: JB Series 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, Suzuki Grand Vitara owners seeking in-depth maintenance and repair knowledge Competitive Analysis Advantage: Offers complete, official service information, avoiding the issues of cheap, incomplete, or inferior manuals Key Features Features: Complete and intact, official information, instant download, cross-platform PDF, printable, detailed diagrams Customer Support: Guaranteed customer satisfaction with prompt issue resolution Value Proposition: The only manual you will ever need for your 2005-2006 Grand Vitara, enabling 'Do it right the first time' 📋 Manual Details Coverage Areas Primary Coverage: All models for 2005-2006 Suzuki Grand Vitara (JB416-420) Engine Coverage: 1.6L (JB416), 2.0L (JB420) variants Page Count Estimated Page Count: Comprehensive (Exact count not specified, but described as 'Absolutely No Missing Pages' and '100% COMPLETE') Manual Type Type: Workshop Repair & Service Manual Language Language: English Format File Format: PDF Cross Platform Compatibility: Windows, Mac, Linux 📖 Manual Coverage Systems Covered Engine: Complete engine service, disassembly, reassembly, removal, fuel system, lubrication system, cooling system, timing chain service Transmission: Gearbox service, removal, installation, clutch removal and installation Chassis: Wheels, brakes, steering, suspension (front), axles, chassis assembly Electrical: Ignition, charging system, starter, battery, switches, wiring diagrams Bodywork: Bodywork procedures Exhaust: Exhaust system service Procedures Included Maintenance: Periodic maintenance, tune-up procedures, factory maintenance schedules Repair: All factory repair procedures, fault finding, diagnostic procedures Rebuild: Engine rebuild, gearbox rebuild Diagnostics: Diagnostic procedures, fault finding Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds; equivalent to professional technician information Illustrations: Abundant illustrations, lots of pictures & diagrams Wiring Diagrams: Included Routing Diagrams: Wire/Cable/Hose Routing Torque Specs: Tightening Torques Service Data: Service Data 📊 Manual Specifications File Format Format: PDF Readability: Searchable text, viewable and printable on various devices Print Quality Printability: Highly detailed, printable diagrams and procedures Binding Type Type: Digital Download (No physical binding) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Codes: JB416, JB420 Displacement: 1.6 Liters (1586 cc) and 2.0 Liters (1998 cc) Engine Type: Inline 4-cylinder, DOHC (details for specific engines would be within the manual) Performance Horsepower Range: Approximately 103-135 HP (depending on engine variant and specific market tune) Torque Range: Approximately 107-132 lb-ft (depending on engine variant and specific market tune) Fuel System Type: Multi-point fuel injection (MPI) (details for carburetors mentioned, suggesting potential for earlier markets or specific variants, though MPI is typical for this era) Fuel Type: Unleaded gasoline Maintenance Lube Points: Specified in manual Oil Types: Specified in manual (e.g., SAE 5W-30, 10W-30, depending on climate) Firing Order: Included in manual 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission Features Drivetrain: Available in 2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive) Maintenance Fluid Type: Specified in manual (e.g., Manual: API GL-4 SAE 75W-90; Automatic: ATF DEXRON-III or equivalent) Fluid Capacity: Specified in manual 📐 Dimensions Exterior Wheelbase: Approx. 2,500 mm (98.4 inches) Length: Approx. 4,145 mm (163.2 inches) Width: Approx. 1,775 mm (69.9 inches) Height: Approx. 1,680 mm (66.1 inches) Weights Curb Weight: Approx. 1,375 - 1,500 kg (3,031 - 3,307 lbs) depending on configuration Gross Vehicle Weight: Specified in manual Cargo Cargo Volume: Specified in manual (rear seats up/down) Wheels Tires Tire Size Standard: e.g., 215/70R16 Wheel Size: e.g., 16 inches Bolt Pattern: 5x114.3 mm 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star for driver and front passenger (typical for this era SUV, refer to specific NHTSA records for exact confirmation if available) IIHS Side Impact: Likely Good or Acceptable (typical for this era SUV, refer to specific IIHS records for exact confirmation if available) Active Features ABS: Standard on most models E Brake Assist: May be available on higher trims Passive Features Airbags: Dual front airbags standard, side airbags may be optional Seatbelts: 3-point height-adjustable front seatbelts with pretensioners 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player with optional satellite radio; aftermarket head unit upgrades are common. Speakers: Typically 4 or 6 speaker system. Driver Assistance Cruise Control: Standard on most models Traction Control: May be available on higher trims or 4WD models. Connectivity Aux Input: May be optional or absent on base models, common aftermarket addition. Usb Port: Not standard for this model year; usually aftermarket integration. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500 miles or 6 months (refer to manual for precise intervals based on driving conditions). Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Spark Plug Replacement: Typically around 60,000 - 100,000 miles for iridium plugs (check manual for specific type and interval). Coolant Flush: Every 30,000 - 50,000 miles or 2-3 years. Transmission Fluid Change: Manual: every 60,000 miles; Automatic: every 30,000 - 50,000 miles...
All factory repair procedures, fault finding, diagnostic procedures
Rebuild:
Engine rebuild, gearbox rebuild
Diagnostics:
Diagnostic procedures, fault finding
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete rebuilds; equivalent to professional technician information
Illustrations:
Abundant illustrations, lots of pictures & diagrams
Wiring Diagrams:
Included
Routing Diagrams:
Wire/Cable/Hose Routing
Torque Specs:
Tightening Torques
Service Data:
Service Data
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Searchable text, viewable and printable on various devices
Print Quality
Printability:
Highly detailed, printable diagrams and procedures
Binding Type
Type:
Digital Download (No physical binding)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Codes:
JB416, JB420
Displacement:
1.6 Liters (1586 cc) and 2.0 Liters (1998 cc)
Engine Type:
Inline 4-cylinder, DOHC (details for specific engines would be within the manual)
Performance
Horsepower Range:
Approximately 103-135 HP (depending on engine variant and specific market tune)
Torque Range:
Approximately 107-132 lb-ft (depending on engine variant and specific market tune)
Fuel System
Type:
Multi-point fuel injection (MPI) (details for carburetors mentioned, suggesting potential for earlier markets or specific variants, though MPI is typical for this era)
Fuel Type:
Unleaded gasoline
Maintenance
Lube Points:
Specified in manual
Oil Types:
Specified in manual (e.g., SAE 5W-30, 10W-30, depending on climate)
Firing Order:
Included in manual
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
4-speed automatic transmission
Features
Drivetrain:
Available in 2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive)
Maintenance
Fluid Type:
Specified in manual (e.g., Manual: API GL-4 SAE 75W-90; Automatic: ATF DEXRON-III or equivalent)
Fluid Capacity:
Specified in manual
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,500 mm (98.4 inches)
Length:
Approx. 4,145 mm (163.2 inches)
Width:
Approx. 1,775 mm (69.9 inches)
Height:
Approx. 1,680 mm (66.1 inches)
Weights
Curb Weight:
Approx. 1,375 - 1,500 kg (3,031 - 3,307 lbs) depending on configuration
Gross Vehicle Weight:
Specified in manual
Cargo
Cargo Volume:
Specified in manual (rear seats up/down)
Wheels Tires
Tire Size Standard:
e.g., 215/70R16
Wheel Size:
e.g., 16 inches
Bolt Pattern:
5x114.3 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star for driver and front passenger (typical for this era SUV, refer to specific NHTSA records for exact confirmation if available)
IIHS Side Impact:
Likely Good or Acceptable (typical for this era SUV, refer to specific IIHS records for exact confirmation if available)
Active Features
ABS:
Standard on most models
E Brake Assist:
May be available on higher trims
Passive Features
Airbags:
Dual front airbags standard, side airbags may be optional
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners
💡 Technology Features
Infotainment
Head Unit:
Factory AM/FM/CD player with optional satellite radio; aftermarket head unit upgrades are common.
Speakers:
Typically 4 or 6 speaker system.
Driver Assistance
Cruise Control:
Standard on most models
Traction Control:
May be available on higher trims or 4WD models.
Connectivity
Aux Input:
May be optional or absent on base models, common aftermarket addition.
Usb Port:
Not standard for this model year; usually aftermarket integration.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 miles or 6 months (refer to manual for precise intervals based on driving conditions).
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Typically around 60,000 - 100,000 miles for iridium plugs (check manual for specific type and interval).
Coolant Flush:
Every 30,000 - 50,000 miles or 2-3 years.
Transmission Fluid Change:
Manual: every 60,000 miles; Automatic: every 30,000 - 50,000 miles or as per severe duty schedule.
Fluid Specifications
Engine Oil:
API SN or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific climate suitability)
Coolant:
Asian vehicle specific Long Life Coolant (OAT-based), typically pink or orange
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Specific power steering fluid (consult manual for OEM specification or suitable equivalent)
Known Issues
Common Wear Items:
Suspension components (struts, bushings), brake pads/rotors, exhaust system (corrosion), certain electrical switches.
Engine Specific:
While generally reliable, some instances of oil consumption in higher mileage engines may occur. Timing chain tensioner and guides are critical components to monitor.
Transmission Specific:
Automatic transmission fluid changes are crucial for longevity; manual transmissions are robust.
📚 Vehicle History
Brand Heritage
Marque:
Suzuki, a Japanese manufacturer known for smaller, fuel-efficient vehicles and off-road capability (e.g., Samurai, Jimny)
Model Evolution
Generation Context:
The JB generation Grand Vitara (also known as the Escudo in some markets) represented a shift towards a more mainstream compact SUV, offering a unibody construction for improved on-road comfort compared to its body-on-frame predecessors.
Key Changes For Jb:
Introduction of unibody construction, wider range of engine options including 4-cylinder and V6 (though this manual focuses on 1.6L and 2.0L 4-cylinders), improved interior refinement.
Production
Production Period Jb:
2005-2015 (Global, with variations in specific market introductions)
Manufacturing Locations:
Primary manufacturing in Japan, with assembly plants in various other countries.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Often recognized for its value, fuel efficiency for its class, and off-road capability (relative to other compact SUVs).
Long Term Reliability:
Generally considered a reliable vehicle, though specific model years and maintenance play a significant role.
Ratings
Consumer Reports:
Consumer Reports ratings for this era varied, often highlighting good fuel economy and functionality but sometimes noting interior noise or less refined handling compared to some competitors. Detailed ratings would require specific year lookup.