Suzuki ATV LT 300 King Quad 2004 Factory Service Repair Manu
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🏷️ Basic Information Identification Make: Suzuki Model: LT-F300F King Quad Year: 2004 Codes Chassis Code: RK000 👋 Introduction Market Position Product Offering: Comprehensive factory service manual equivalent to dealer-issued documentation. Competitive Analysis Manual Advantage: Provides professional-level repair information for DIY mechanics and enthusiasts. Key Features Ease Of Use: Designed to be simple to use with clear instructions and diagrams. Completeness Of Information: Covers every part of the vehicle for comprehensive maintenance and repair. 📋 Manual Details Coverage Areas Manual Coverage Scope: Complete workshop and service procedures for the 2004 Suzuki LT-F300F King Quad. Page Count Estimated Page Count: 400+ Manual Type Manual Classification: Factory Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, including carburetor, ignition, cooling, and lubrication. Drivetrain System: Shaft drive, differential gears, and rear axle assembly. Fuel System: Fuel tank, fuel pump, fuel lines, and carburetor (Mikuni BSR32). Lubrication System: Engine oil system, oil pump, oil filter, and lubrication points. Chassis System: Frame, suspension (front and rear), steering, wheels, and tires. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, and instrumentation. Procedures Included General Information: Vehicle identification, safety precautions, general maintenance guidelines, and workshop tips. Periodic Maintenance: Scheduled maintenance checks, lubrication, fluid changes, and component inspections. Engine Repair: Detailed step-by-step procedures for engine disassembly, inspection, reassembly, and troubleshooting. Drivetrain Repair: Maintenance and repair of the shaft drive, differential, and associated components. Suspension Steering Repair: Adjustment and repair of front and rear suspension, steering knuckles, and tie rods. Brake System Service: Inspection, adjustment, and replacement of brake pads, rotors, and fluid. Electrical Troubleshooting: Diagnostic procedures for common electrical faults, including starter, ignition, and charging system issues. Technical Depth Diagnostic Capabilities: Advanced diagnostics and troubleshooting for all major vehicle systems. Repair Complexity: Covers procedures from basic maintenance to complete engine and drivetrain rebuilds. Diagrams Illustrations: Detailed step-by-step diagrams and illustrations for all workshop procedures. 📊 Manual Specifications File Format PDF Features: Searchable text, zoom in/out functionality, bookmark integration (if applicable). Print Quality Printability: Designed for clear printing of text and diagrams. Binding Type Digital Binding: N/A (Digital Format) Paper Type Digital Paper Emulation: N/A (Digital Format) Software Requirements Required Software: Adobe PDF Reader, WinZip or equivalent decompression utility. Compatibility Operating Systems: Compatible with all versions of Windows and macOS. ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, SOHC, 2-Valve, Air-Cooled Displacement: 280 cc Bore X Stroke: 72.0 mm x 68.6 mm Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approx. 18-20 HP (This is an estimate, manual will have exact figures) Torque Estimated: Approx. 16-18 lb-ft (This is an estimate, manual will have exact figures) Fuel System Carburetor Model: Mikuni BSR32 Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 3.2 US gal (12 L) Lubrication System Engine Oil Type: SAE 10W-40 API SG or SH Engine Oil Capacity With Filter: 1.9 US qt (1.8 L) 🔧 Transmission Standard Transmission Type: Automatic (Suzuki's QT system) Drive System: 2WD/4WD shaft drive with differential lock Features Gearbox Description: Continuously Variable Transmission (CVT) with High/Low range and Reverse. Final Drive Fluid Type: SAE 80 API GL-4 Hypoid Gear Oil Final Drive Fluid Capacity: 0.3 US qt (0.3 L) 📐 Dimensions Exterior Overall Length: 76.5 in (1,945 mm) Overall Width: 42.1 in (1,070 mm) Overall Height: 44.5 in (1,130 mm) Wheelbase: 48.0 in (1,220 mm) Weights Dry Weight: 556 lbs (252 kg) Gross Vehicle Weight Rating Gvwr: N/A (Manual will specify) Towing Capacity: N/A (ATVs typically not rated for towing in this manner, manual will clarify use) Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheel Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Atv Safety Standards: Compliance with ANSI/SVIA standards (implied by factory manual). Active Features Braking System: Front: Dual Hydraulic Disc; Rear: Single Hydraulic Disc. Parking Brake: Yes (Mechanical) Passive Features Lighting: Halogen Headlights, Taillight/Brake Light. 💡 Technology Features Infotainment Instrumentation: Digital odometer, trip meter, hour meter, fuel gauge, neutral indicator, reverse indicator, 2WD/4WD indicator, engine warning lamp. Driver Assistance Differential Lock: Electronically selectable 2WD/4WD with differential lock for enhanced traction. Connectivity Charging Port: Accessory power outlet (DC 12V) available (manual will detail wiring). 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 2,000 km or 6 months (Refer to manual for exact intervals) Air Filter Cleaning Interval: Every 1,000 km or 3 months (More frequently in dusty conditions) Spark Plug Replacement Interval: Every 4,000 km or 24 months (Manual will specify type and gap) Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Coolant Type: Mixture of antifreeze and water (50/50) (Manual will specify type) Known Issues Common Wear Items: CVT belt, brake pads, wheel bearings, and tie rod ends (refer to manual for specific diagnostics). Electrical Component Checks: Regular inspection of charging system (stator and regulator/rectifier) is recommended. Torque Settings Engine Bolt Torque: Comprehensive torque specifications provided...