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2004-2009 Suzuki LT-Z250 QuadSport Service Repair Manual ( 04 05 06 07 08 09 )

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🏷️ Basic Information Identification Make: Suzuki Model: LT-Z250 QuadSport Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: Likely an 'X' variant for ATV, specific code not provided but common for Suzuki ATVs 👋 Introduction Market Position Segment: Sport ATV (Quad) Target Audience: Enthusiasts, DIY mechanics, recreational riders. Competitive Analysis Competitors: Yamaha Raptor 250, Honda TRX250X, Kawasaki KFX250. Key Features Vehicle Focus: Performance, handling, reliability for recreational trail riding and sport use. Manual Advantage: Comprehensive digital format for instant access and printability, covering all model years specified. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF (Digital Download) Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Detailed engine overhaul, disassembly, assembly, tuning, troubleshooting. Drivetrain: Clutch, transmission, final drive, driveshaft, bearings, seals. Fuel System: Carburetor (Mikuni BST40), fuel tank, fuel lines, fuel filter, fuel pump. Lubrication System: Oil pump, oil filter, oil passages, oil capacity, oil type. Chassis: Frame, suspension (front and rear), steering, brakes, wheels, tires, bodywork. Electrical System: Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, fuses, relays. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake adjustments. Repair: Component-level repair and replacement for all major systems. Troubleshooting: Diagnostic procedures and common problem resolution for various systems. Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and chassis rebuilds, including detailed diagrams. 📊 Manual Specifications File Format File Type: PDF Printability: All pages are printable. Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality Description: High quality diagrams and instructions. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, liquid-cooled single-cylinder Displacement: 246 cm³ (15.0 cu in) Bore X Stroke: 72.0 mm x 61.2 mm (2.83 in x 2.41 in) Compression Ratio: 10.7:1 Fuel Induction: Mikuni BSR36 carburetor (manual will detail tuning and cleaning) Ignition: Electronic ignition (CDI) Performance Horsepower: Approx. 20-22 HP (exact figures vary by source and testing) Torque: Approx. 15-17 lb-ft (exact figures vary by source and testing) Fuel System Fuel Type: Unleaded gasoline, minimum 87 octane Fuel Tank Capacity: 2.8 US gal (10.5 L) 🔧 Transmission Standard Transmission Type: 5-speed manual with Reverse Clutch Type: Wet, multi-plate Final Drive: O-ring sealed chain, drive sprocket, driven sprocket, rear axle Features Gear Ratios: Detailed gear ratios for each speed and reverse will be in the manual. Lubricant Type: Manual will specify Suzuki Gear Oil or equivalent API GL-5. 📐 Dimensions Exterior Overall Length: Approximately 70.1 in (1780 mm) Overall Width: Approximately 44.1 in (1120 mm) Overall Height: Approximately 43.1 in (1095 mm) Wheelbase: Approximately 48.2 in (1225 mm) Weights Dry Weight: Approximately 353 lbs (160 kg) Curb Weight: Likely around 375-390 lbs (with fluids) Ground Clearance Ground Clearance: Approximately 4.7 in (119 mm) 🛡️ Safety Features Ratings Safety Certification: ATV safety standards (manual may reference specific industry standards for maintenance and repair.) Active Features Braking System: Dual hydraulic disc front brakes, single hydraulic disc rear brake. Manual will detail brake pad replacement, fluid flushing, and caliper service. Parking Brake: Mechanical parking brake (typically integrated into rear caliper or a separate lever). Passive Features Lighting: Halogen headlights, taillight, brake light. Manual covers bulb replacement and electrical troubleshooting. 💡 Technology Features Infotainment Infotainment System: N/A (Basic Sport ATV, no advanced infotainment features). Driver Assistance Driver Assistance Features: N/A (Basic Sport ATV, no electronic driver aids). Connectivity Connectivity Features: N/A. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 20-40 hours of operation or annually, as specified in the manual. Manual will provide precise intervals. Air Filter Cleaning: Regularly, depending on riding conditions. Manual details cleaning and re-oiling procedure. Spark Plug Replacement: Refer to manual for specific mileage or hours. Manual will provide proper gap and type. Chain Maintenance: Regular cleaning, lubrication, and tension adjustment. Manual will provide specifications. Fluid Specifications Engine Oil Type: Suzuki recommends an SAE 10W-40 API SG or higher engine oil. Manual will confirm exact specification and capacity. Engine Oil Capacity: Approximately 1.7 US qt (1.6 L) with filter change. Manual will provide exact capacity. Coolant Type: Permanent type antifreeze (50/50 mix of ethylene glycol and distilled water). Manual will specify capacity. Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Manual will specify exact type and bleeding procedures. Known Issues Common Wear Items: Brake pads, wheel bearings, steering stem bearings, chain and sprockets, tires, tie rod ends. Carburetor Tuning: Carburetor can be sensitive to altitude and temperature; manual provides tuning guidelines. 📚 Vehicle History Brand Heritage Suzuki Atv Legacy: Suzuki has a long-standing reputation for producing capable and reliable ATVs, including the popular LT-Z series (Quadsport) and LT-R (এবংQuadRacer) models. Model Evolution Lt Z250 Placement: The LT-Z250 QuadSport was introduced as a sport-oriented ATV, offering...
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Sku: 123690
Collections: ALL ATV Powersports Suzuki

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2004-2009 Suzuki LT-Z250 QuadSport Service Repair Manual ( 04 05 06 07 08 09 )
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-Z250 QuadSport
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Codes
Chassis Code:
Likely an 'X' variant for ATV, specific code not provided but common for Suzuki ATVs
👋 Introduction
Market Position
Segment:
Sport ATV (Quad)
Target Audience:
Enthusiasts, DIY mechanics, recreational riders.
Competitive Analysis
Competitors:
Yamaha Raptor 250, Honda TRX250X, Kawasaki KFX250.
Key Features
Vehicle Focus:
Performance, handling, reliability for recreational trail riding and sport use.
Manual Advantage:
Comprehensive digital format for instant access and printability, covering all model years specified.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF (Digital Download)
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine overhaul, disassembly, assembly, tuning, troubleshooting.
Drivetrain:
Clutch, transmission, final drive, driveshaft, bearings, seals.
Fuel System:
Carburetor (Mikuni BST40), fuel tank, fuel lines, fuel filter, fuel pump.
Lubrication System:
Oil pump, oil filter, oil passages, oil capacity, oil type.
Chassis:
Frame, suspension (front and rear), steering, brakes, wheels, tires, bodywork.
Electrical System:
Ignition system, lighting, battery, charging system, starter motor, wiring diagrams, fuses, relays.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake adjustments.
Repair:
Component-level repair and replacement for all major systems.
Troubleshooting:
Diagnostic procedures and common problem resolution for various systems.
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and chassis rebuilds, including detailed diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Printability:
All pages are printable.
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Quality Description:
High quality diagrams and instructions.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, liquid-cooled single-cylinder
Displacement:
246 cm³ (15.0 cu in)
Bore X Stroke:
72.0 mm x 61.2 mm (2.83 in x 2.41 in)
Compression Ratio:
10.7:1
Fuel Induction:
Mikuni BSR36 carburetor (manual will detail tuning and cleaning)
Ignition:
Electronic ignition (CDI)
Performance
Horsepower:
Approx. 20-22 HP (exact figures vary by source and testing)
Torque:
Approx. 15-17 lb-ft (exact figures vary by source and testing)
Fuel System
Fuel Type:
Unleaded gasoline, minimum 87 octane
Fuel Tank Capacity:
2.8 US gal (10.5 L)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with Reverse
Clutch Type:
Wet, multi-plate
Final Drive:
O-ring sealed chain, drive sprocket, driven sprocket, rear axle
Features
Gear Ratios:
Detailed gear ratios for each speed and reverse will be in the manual.
Lubricant Type:
Manual will specify Suzuki Gear Oil or equivalent API GL-5.
📐 Dimensions
Exterior
Overall Length:
Approximately 70.1 in (1780 mm)
Overall Width:
Approximately 44.1 in (1120 mm)
Overall Height:
Approximately 43.1 in (1095 mm)
Wheelbase:
Approximately 48.2 in (1225 mm)
Weights
Dry Weight:
Approximately 353 lbs (160 kg)
Curb Weight:
Likely around 375-390 lbs (with fluids)
Ground Clearance
Ground Clearance:
Approximately 4.7 in (119 mm)
🛡️ Safety Features
Ratings
Safety Certification:
ATV safety standards (manual may reference specific industry standards for maintenance and repair.)
Active Features
Braking System:
Dual hydraulic disc front brakes, single hydraulic disc rear brake. Manual will detail brake pad replacement, fluid flushing, and caliper service.
Parking Brake:
Mechanical parking brake (typically integrated into rear caliper or a separate lever).
Passive Features
Lighting:
Halogen headlights, taillight, brake light. Manual covers bulb replacement and electrical troubleshooting.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Sport ATV, no advanced infotainment features).
Driver Assistance
Driver Assistance Features:
N/A (Basic Sport ATV, no electronic driver aids).
Connectivity
Connectivity Features:
N/A.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 20-40 hours of operation or annually, as specified in the manual. Manual will provide precise intervals.
Air Filter Cleaning:
Regularly, depending on riding conditions. Manual details cleaning and re-oiling procedure.
Spark Plug Replacement:
Refer to manual for specific mileage or hours. Manual will provide proper gap and type.
Chain Maintenance:
Regular cleaning, lubrication, and tension adjustment. Manual will provide specifications.
Fluid Specifications
Engine Oil Type:
Suzuki recommends an SAE 10W-40 API SG or higher engine oil. Manual will confirm exact specification and capacity.
Engine Oil Capacity:
Approximately 1.7 US qt (1.6 L) with filter change. Manual will provide exact capacity.
Coolant Type:
Permanent type antifreeze (50/50 mix of ethylene glycol and distilled water). Manual will specify capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify exact type and bleeding procedures.
Known Issues
Common Wear Items:
Brake pads, wheel bearings, steering stem bearings, chain and sprockets, tires, tie rod ends.
Carburetor Tuning:
Carburetor can be sensitive to altitude and temperature; manual provides tuning guidelines.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long-standing reputation for producing capable and reliable ATVs, including the popular LT-Z series (Quadsport) and LT-R (এবংQuadRacer) models.
Model Evolution
Lt Z250 Placement:
The LT-Z250 QuadSport was introduced as a sport-oriented ATV, offering a balance of performance and comfort for trail riding and recreational use. It bridged the gap between entry-level and high-performance sport quads.
Production
Production Period:
2004-2009. This manual covers the entire production run of this specific model designation.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the LT-Z250 are not prominently documented, Suzuki ATVs generally receive positive reviews for performance and reliability within their class. The manual serves as a key resource for maintaining this performance.
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