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Suzuki Lt300 King Quad Atv 1999-2002 Service Repair Manual

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The LT-F300 King Quad is a capable all-terrain vehicle (ATV) designed for utility and recreational use, produced from 1999 to 2002. Known for its robust engineering and reliability, this first-generation model features a durable 280cc four-stroke engine, shaft drive for reduced maintenance, and a versatile high/low range sub-transmission. Its design emphasizes practicality, making it suitable for tasks such as farm work, hunting expeditions, and trail riding. The LT-F300 King Quad competed effectively in the mid-size utility ATV market by offering a dependable powertrain and solid performance for its intended applications. This comprehensive service repair manual provides detailed guidance for the maintenance and repair of all LT-F300 King Quad variants from 1999-2002. It covers a wide array of systems, including the engine, fuel, ignition, transmission, drivetrain, suspension, brakes, and electrical systems. The manual includes routine maintenance procedures, step-by-step disassembly and assembly instructions, troubleshooting guides, and essential technical specifications such as torque values and fluid capacities. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their LT-F300 King Quad. 🏷️ Basic Information Identification Make: Suzuki Model: LT-F300 King Quad Vehicle Type: All-Terrain Vehicle (ATV) Generation: First Generation (TF) Codes Model Codes: LT-F300, LT-F300F 👋 Introduction Market Position Positioning: The Suzuki LT-F300 King Quad was positioned as a reliable and capable utility ATV, suitable for farm work, hunting, and recreational trail riding. Competitive Analysis Competitors: Competed with other mid-size utility ATVs from manufacturers like Honda (e.g., FourTrax 300/350), Yamaha (e.g., Big Bear 350), and Kawasaki (e.g., Bayou 300). Key Features Feature 1: Shaft drive for reduced maintenance compared to chain-driven models. Feature 2: Robust and proven single-cylinder engine, known for durability. Feature 3: Independent front suspension (on some models/years) for improved ride quality and handling. Feature 4: High/Low range sub-transmission for versatile power delivery. 📋 Manual Details Coverage Areas Applicable Years: 1999, 2000, 2001, 2002 Engine Variants Covered: All LT-F300 King Quad variants from 1999-2002 Page Count Estimated Page Count: Approximately 300-400 pages (typical for this era of detailed ATV service manuals) Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Delivery Method: Instant Download File Format: PDF Printable: Yes (Full Printable) Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Comprehensive coverage including disassembly, assembly, inspection, troubleshooting, and repair of all internal engine components. Fuel System: Carburetor(s) tuning, cleaning, and overhaul; fuel pump operation and testing; fuel tank and line maintenance. Ignition System: Spark plug specifications, CDI unit testing, ignition coil diagnosis, stator and rotor inspection. Transmission: Analysis of the automatic transmission, including oil changes, clutch inspection, and gear case maintenance. Drivetrain: Front and rear differential service, driveshaft inspection, universal joint lubrication and replacement. Suspension: Front and rear suspension component inspection, shock absorber servicing, bushing replacement, alignment procedures. Brakes: Brake system diagnosis, hydraulic fluid replacement and bleeding, caliper and master cylinder servicing, brake pad and shoe replacement. Electrical System: Wiring diagrams, battery maintenance and testing, charging system analysis, lighting system troubleshooting, starter motor and solenoid testing. Cooling System: Radiator and fan inspection, coolant type and capacity, thermostat operation, troubleshooting overheating issues. Frame And Bodywork: Frame inspection for damage, body panel removal and installation, seat and rack maintenance. Steering: Steering column and linkage inspection, tie rod end replacement, wheel bearing service. Procedures Included Routine Maintenance: Oil and filter changes, spark plug replacement, air filter cleaning/replacement, lubrication points. Disassembly And Assembly: Detailed step-by-step instructions for component removal, overhaul, and reinstallation. Troubleshooting: Diagnostic charts and symptom-based troubleshooting guides for common and complex issues. Technical Specifications: Torque values, clearances, fluid capacities, electrical specifications, measurements for critical components. Cleaning And Reinstalling: Proper procedures for cleaning components before reassembly to ensure longevity and performance. Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers basic maintenance to complex internal component repair and diagnostics. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and diagrams. Print Quality Zoom Capability: Yes (Zoom IN/OUT supported) Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: Digital (PDF) - Not applicable ⚙️ Engine Specifications Primary Engine Type: Four-stroke, SOHC, forced air-cooled, single-cylinder Displacement: 280cc (approximate) Bore X Stroke: Typically 72.0 mm x 68.6 mm Compression Ratio: Approximately 9.2:1 Performance Horsepower: Estimated 17-20 HP (at 6500 rpm) Torque: Estimated 18-20 lb-ft (at 5000 rpm) Fuel System Carburetion: Mikuni VM30SS (or similar single carburetor) Fuel Type: Unleaded gasoline, 87 octane minimum Ignition System Ignition: CDI (Capacitor Discharge Ignition) Spark Plug: NGK DR8EA (or equivalent) Cooling System Cooling Method: Forced air-cooled with internal fan assist Lubrication Oil Type: SAE 10W-40 API SE, SF, or SG (or recommended alternative in manual) Oil Capacity: Approximately 2.3 US qt (2.2 L) with filter change 🔧 Transmission Standard Type: Automatic (Continuously Variable Transmission - CVT) with High/Low...
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Type: Atv
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Sku: 97051
Collections: ALL ATV Powersports Suzuki

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Suzuki Lt300 King Quad Atv 1999-2002 Service Repair ManualSuzuki Lt300 King Quad Atv 1999-2002 Service Repair ManualSuzuki Lt300 King Quad Atv 1999-2002 Service Repair ManualSuzuki Lt300 King Quad Atv 1999-2002 Service Repair Manual
The LT-F300 King Quad is a capable all-terrain vehicle (ATV) designed for utility and recreational use, produced from 1999 to 2002. Known for its robust engineering and reliability, this first-generation model features a durable 280cc four-stroke engine, shaft drive for reduced maintenance, and a versatile high/low range sub-transmission. Its design emphasizes practicality, making it suitable for tasks such as farm work, hunting expeditions, and trail riding. The LT-F300 King Quad competed effectively in the mid-size utility ATV market by offering a dependable powertrain and solid performance for its intended applications. This comprehensive service repair manual provides detailed guidance for the maintenance and repair of all LT-F300 King Quad variants from 1999-2002. It covers a wide array of systems, including the engine, fuel, ignition, transmission, drivetrain, suspension, brakes, and electrical systems. The manual includes routine maintenance procedures, step-by-step disassembly and assembly instructions, troubleshooting guides, and essential technical specifications such as torque values and fluid capacities. This resource is invaluable for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their LT-F300 King Quad.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT-F300 King Quad
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation:
First Generation (TF)
Codes
Model Codes:
LT-F300, LT-F300F
👋 Introduction
Market Position
Positioning:
The Suzuki LT-F300 King Quad was positioned as a reliable and capable utility ATV, suitable for farm work, hunting, and recreational trail riding.
Competitive Analysis
Competitors:
Competed with other mid-size utility ATVs from manufacturers like Honda (e.g., FourTrax 300/350), Yamaha (e.g., Big Bear 350), and Kawasaki (e.g., Bayou 300).
Key Features
Feature 1:
Shaft drive for reduced maintenance compared to chain-driven models.
Feature 2:
Robust and proven single-cylinder engine, known for durability.
Feature 3:
Independent front suspension (on some models/years) for improved ride quality and handling.
Feature 4:
High/Low range sub-transmission for versatile power delivery.
📋 Manual Details
Coverage Areas
Applicable Years:
1999, 2000, 2001, 2002
Engine Variants Covered:
All LT-F300 King Quad variants from 1999-2002
Page Count
Estimated Page Count:
Approximately 300-400 pages (typical for this era of detailed ATV service manuals)
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Delivery Method:
Instant Download
File Format:
PDF
Printable:
Yes (Full Printable)
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including disassembly, assembly, inspection, troubleshooting, and repair of all internal engine components.
Fuel System:
Carburetor(s) tuning, cleaning, and overhaul; fuel pump operation and testing; fuel tank and line maintenance.
Ignition System:
Spark plug specifications, CDI unit testing, ignition coil diagnosis, stator and rotor inspection.
Transmission:
Analysis of the automatic transmission, including oil changes, clutch inspection, and gear case maintenance.
Drivetrain:
Front and rear differential service, driveshaft inspection, universal joint lubrication and replacement.
Suspension:
Front and rear suspension component inspection, shock absorber servicing, bushing replacement, alignment procedures.
Brakes:
Brake system diagnosis, hydraulic fluid replacement and bleeding, caliper and master cylinder servicing, brake pad and shoe replacement.
Electrical System:
Wiring diagrams, battery maintenance and testing, charging system analysis, lighting system troubleshooting, starter motor and solenoid testing.
Cooling System:
Radiator and fan inspection, coolant type and capacity, thermostat operation, troubleshooting overheating issues.
Frame And Bodywork:
Frame inspection for damage, body panel removal and installation, seat and rack maintenance.
Steering:
Steering column and linkage inspection, tie rod end replacement, wheel bearing service.
Procedures Included
Routine Maintenance:
Oil and filter changes, spark plug replacement, air filter cleaning/replacement, lubrication points.
Disassembly And Assembly:
Detailed step-by-step instructions for component removal, overhaul, and reinstallation.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting guides for common and complex issues.
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications, measurements for critical components.
Cleaning And Reinstalling:
Proper procedures for cleaning components before reassembly to ensure longevity and performance.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers basic maintenance to complex internal component repair and diagnostics.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, ensuring clarity of text and diagrams.
Print Quality
Zoom Capability:
Yes (Zoom IN/OUT supported)
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
Digital (PDF) - Not applicable
⚙️ Engine Specifications
Primary Engine
Type:
Four-stroke, SOHC, forced air-cooled, single-cylinder
Displacement:
280cc (approximate)
Bore X Stroke:
Typically 72.0 mm x 68.6 mm
Compression Ratio:
Approximately 9.2:1
Performance
Horsepower:
Estimated 17-20 HP (at 6500 rpm)
Torque:
Estimated 18-20 lb-ft (at 5000 rpm)
Fuel System
Carburetion:
Mikuni VM30SS (or similar single carburetor)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Ignition System
Ignition:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK DR8EA (or equivalent)
Cooling System
Cooling Method:
Forced air-cooled with internal fan assist
Lubrication
Oil Type:
SAE 10W-40 API SE, SF, or SG (or recommended alternative in manual)
Oil Capacity:
Approximately 2.3 US qt (2.2 L) with filter change
🔧 Transmission
Standard
Type:
Automatic (Continuously Variable Transmission - CVT) with High/Low range and Reverse
Optional
Optional Transmission:
N/A (CVT was standard for this model)
Features
Drive System:
Shaft drive to all wheels (4x4)
Final Drive:
Shaft drive with enclosed, oil-bathed front and rear differentials
Fluid Specifications
Transmission Fluid Type:
Suzuki Super Gear Oil (or equivalent API GL-4, SAE 80W-90 gear oil)
Fluid Capacity
Transmission Oil Capacity:
Approximately 0.7 US qt (0.65 L)
📐 Dimensions
Exterior
Length:
Approximately 78.5 inches (1995 mm)
Width:
Approximately 43.1 inches (1095 mm)
Height:
Approximately 45.1 inches (1145 mm)
Wheelbase:
Approximately 49.2 inches (1250 mm)
Weights
Dry Weight:
Approximately 498 lbs (226 kg)
Ground Clearance:
Approximately 7.3 inches (185 mm)
Cargo
Front Rack Capacity:
Approximately 44 lbs (20 kg)
Rear Rack Capacity:
Approximately 88 lbs (40 kg)
🛡️ Safety Features
Ratings
Rollover Protection:
N/A (ATVs are not designed with integrated rollover protection structures as standard)
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Yes, typically mechanical drum or disc brake actuated by lever or pedal.
Passive Features
Lighting:
Dual headlights, taillight, brake light.
Tires:
AT-rated tires suitable for off-road use.
💡 Technology Features
Infotainment
Infotainment Features:
N/A - Basic utility ATV, not equipped with infotainment systems.
Driver Assistance
Assistance Features:
N/A - Basic utility ATV, no electronic driver assistance systems.
Connectivity
Connectivity Features:
N/A - Basic utility ATV, no electronic connectivity features.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 600 miles (1000 km) or 6 months, whichever comes first (refer to manual for precise recommendations).
Air Filter Cleaning:
Inspect every 600 miles (1000 km), clean as needed. Replace if damaged.
Spark Plug Replacement:
Every 1800 miles (3000 km) or annually.
Transmission Oil Change:
Every 1200 miles (2000 km) or 12 months.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio). Capacity approximately 1.3 US qt (1.2 L).
Known Issues
Common Issue 1:
Carburetor gumming or clogging due to infrequent use or stale fuel.
Common Issue 2:
CVT belt wear and potential slippage if overloaded or maintained improperly.
Common Issue 3:
Electrical connections corrosion, especially in wet or muddy conditions.
Common Issue 4:
Ball joint and tie rod end wear due to terrain and usage.
📚 Vehicle History
Brand Heritage
Heritage Summary:
Suzuki has a long-standing reputation in powersports, known for reliable and performance-oriented motorcycles and ATVs. The King Quad line has been a cornerstone of their ATV offerings.
Model Evolution
Evolution Overview:
The LT-F300 King Quad was Suzuki's entry into the utility ATV market, offering a blend of capability and durability. It was a precursor to later, more technologically advanced King Quad models.
Production
Production Period:
This generation of the LT-F300 King Quad was produced from the early 1990s through to 2002, with the 1999-2002 models representing the later iterations of this specific platform.
Manufacturing Location:
Primarily manufactured in Japan by Suzuki Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1999-2002 LT-F300 are not widely documented, the King Quad line consistently received praise for its workhorse capabilities and reliability within the utility ATV segment.
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