Suzuki MIGHTYBOY MIGHTY BOY F5A F8B Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Mighty Boy Model Codes: • F5A • F8B Generation: First Generation Body Style: Kei Truck / Coupe Utility 👋 Introduction Market Position Market Segment: Kei car (Japan), micro-utility vehicle, niche enthusiast vehicle (export). Competitive Analysis Key Competitors: Daihatsu Midget, Subaru Sambar (early generations), Honda Acty (early generations). Key Features Unique Selling Proposition: Unusual coupe utility styling in the Kei truck segment, fun and quirky design, relatively simple mechanicals. Target Audience Ideal User: Owners of Suzuki Mighty Boy F5A/F8B models requiring maintenance, repair, or restoration services; automotive enthusiasts interested in Kei car history and mechanics. 📋 Manual Details Coverage Manual Type: Service & Repair Manual (includes Owner's Manual) Language: English Format: PDF (Download) Coverage Areas: • General Information • Service Data • Engine (F5A, F8B) • Carburetor • Cooling System • Car Heater • Ignition System • Starter System • Charging System • Clutch • Transmission • Gear Shifting • Periodic Inspection • Driveshaft • Suspension • Steering • Brake System • Body and Accessories • Body Electrical • Troubleshooting • Wiring Diagrams • User Manual 📖 Manual Coverage Systems Systems Covered: • Engine Mechanical • Fuel System (Carburetion) • Cooling System • Heating System • Ignition System • Starting System • Charging System (Alternator/Dynamo, Regulator) • Clutch System • Manual Transmission • Drivetrain (Driveshaft, Axles) • Suspension System (Front and Rear) • Steering System • Braking System • Chassis and Body • Electrical System (Body Wiring, Lighting, Gauges) • Interior/Exterior Accessories Procedures Procedures Included: • Routine Maintenance • Scheduled Servicing • Component Removal and Installation • Disassembly and Reassembly • Adjustment Procedures • Diagnostic Procedures • Troubleshooting Common Problems • Component Testing • Wiring Diagram Interpretation • Exploded Views for Parts Identification Depth Technical Depth: Comprehensive; suitable for professional technicians and skilled DIY enthusiasts. Covers from basic maintenance to in-depth repairs and diagnostics. 📊 Manual Specifications File File Format: PDF Print Quality: High-resolution, allowing for clear viewing and printing of diagrams and text. Searchable: Likely searchable text, common in professionally produced PDFs, enhancing usability. Physical Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine F5A Engine Code: F5A Engine Type: 3-cylinder, 2-stroke Displacement: 547 cc (33.4 cu in) Bore X Stroke: Approx. 62.0 mm x 60.0 mm Compression Ratio: Approx. 7.0:1 Horsepower Output: Approx. 29-32 PS (29-31 hp) at specified RPM Torque Output: Approx. 4.0-4.3 kg-m (29-31 lb-ft) at specified RPM Fuel System: Single-barrel carburetor (e.g., Mikuni, Hitachi) Lubrication System: Premix or Automatic Oil Injection (depending on specific application) Cooling System: Water-cooled, forced circulation Primary Engine F8B Engine Code: F8B Engine Type: 3-cylinder, 4-stroke Displacement: 797 cc (48.6 cu in) Bore X Stroke: Approx. 68.0 mm x 73.0 mm Compression Ratio: Approx. 8.5:1 Horsepower Output: Approx. 39-43 PS (38-42 hp) at specified RPM Torque Output: Approx. 6.5-7.0 kg-m (47-51 lb-ft) at specified RPM Fuel System: Single-barrel carburetor (e.g., Hitachi DCZ Series) Lubrication System: Forced lubrication, wet sump Cooling System: Water-cooled, forced circulation 🔧 Transmission Standard Transmission Type: 4-speed Manual Transmission Optional Optional Transmission: N/A (Likely not offered) Features Gear Selection: Column-mounted shifter Fluid Specs Transmission Fluid Type: API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (verify specific model year and conditions) Fluid Capacity Transmission Fluid Capacity: Approx. 1.5 - 1.8 Liters (verify via manual) 📐 Dimensions Exterior Length: Approx. 2,995 mm (9 ft 10.1 in) Width: Approx. 1,295 mm (4 ft 3.0 in) Height: Approx. 1,410 mm (4 ft 7.5 in) (vehicle specific, may vary with options) Wheelbase: Approx. 1,835 mm (6 ft 0.3 in) Track Width Front: Approx. 1,105 mm (3 ft 7.5 in) Track Width Rear: Approx. 1,110 mm (3 ft 7.7 in) Weights Curb Weight: Approx. 550-650 kg (1,213-1,433 lb) (model dependent) Gross Vehicle Weight Rating: Approx. 900-1000 kg (verify via manual/placard) Payload Capacity: Approx. 300-350 kg (verify via manual/placard) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Vehicles of this era and class typically did not undergo standardized crash testing as they do today.) Active Features Braking System: Front disc brakes, Rear drum brakes (standard for most Kei vehicles of the era). Parking Brake: Mechanical, hand-lever operated, acting on rear wheels. Passive Features Seat Belts: Lap belts (front), potentially lap belts for passengers (verify specific configuration). Body Structure: Reinforced cabin structure for its class, designed to Kei car regulations. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with single speaker (factory fitted, often optional). Driver Assistance ABS: Not available. Power Steering: Not available. Connectivity Bluetooth: Not available. Climate Control Heating System: Basic heater core, fan-assisted, often integrated with engine cooling system. 🔧 Maintenance Service Intervals Oil Change Engine: Every 3,000-5,000 km or 6 months (for 4-stroke F8B); for 2-stroke F5A, focus on oil injection system maintenance and proper fuel/oil mix. Air Filter Replacement: Every 10,000-15,000 km or 12 months, or more...
Unusual coupe utility styling in the Kei truck segment, fun and quirky design, relatively simple mechanicals.
Target Audience
Ideal User:
Owners of Suzuki Mighty Boy F5A/F8B models requiring maintenance, repair, or restoration services; automotive enthusiasts interested in Kei car history and mechanics.
📋 Manual Details
Coverage
Manual Type:
Service & Repair Manual (includes Owner's Manual)
Language:
English
Format:
PDF (Download)
Coverage Areas:
• General Information
• Service Data
• Engine (F5A, F8B)
• Carburetor
• Cooling System
• Car Heater
• Ignition System
• Starter System
• Charging System
• Clutch
• Transmission
• Gear Shifting
• Periodic Inspection
• Driveshaft
• Suspension
• Steering
• Brake System
• Body and Accessories
• Body Electrical
• Troubleshooting
• Wiring Diagrams
• User Manual
📖 Manual Coverage
Systems
Systems Covered:
• Engine Mechanical
• Fuel System (Carburetion)
• Cooling System
• Heating System
• Ignition System
• Starting System
• Charging System (Alternator/Dynamo, Regulator)
• Clutch System
• Manual Transmission
• Drivetrain (Driveshaft, Axles)
• Suspension System (Front and Rear)
• Steering System
• Braking System
• Chassis and Body
• Electrical System (Body Wiring, Lighting, Gauges)
• Interior/Exterior Accessories
Procedures
Procedures Included:
• Routine Maintenance
• Scheduled Servicing
• Component Removal and Installation
• Disassembly and Reassembly
• Adjustment Procedures
• Diagnostic Procedures
• Troubleshooting Common Problems
• Component Testing
• Wiring Diagram Interpretation
• Exploded Views for Parts Identification
Depth
Technical Depth:
Comprehensive; suitable for professional technicians and skilled DIY enthusiasts. Covers from basic maintenance to in-depth repairs and diagnostics.
📊 Manual Specifications
File
File Format:
PDF
Print Quality:
High-resolution, allowing for clear viewing and printing of diagrams and text.
Searchable:
Likely searchable text, common in professionally produced PDFs, enhancing usability.
Physical
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine F5A
Engine Code:
F5A
Engine Type:
3-cylinder, 2-stroke
Displacement:
547 cc (33.4 cu in)
Bore X Stroke:
Approx. 62.0 mm x 60.0 mm
Compression Ratio:
Approx. 7.0:1
Horsepower Output:
Approx. 29-32 PS (29-31 hp) at specified RPM
Torque Output:
Approx. 4.0-4.3 kg-m (29-31 lb-ft) at specified RPM
Fuel System:
Single-barrel carburetor (e.g., Mikuni, Hitachi)
Lubrication System:
Premix or Automatic Oil Injection (depending on specific application)
Cooling System:
Water-cooled, forced circulation
Primary Engine F8B
Engine Code:
F8B
Engine Type:
3-cylinder, 4-stroke
Displacement:
797 cc (48.6 cu in)
Bore X Stroke:
Approx. 68.0 mm x 73.0 mm
Compression Ratio:
Approx. 8.5:1
Horsepower Output:
Approx. 39-43 PS (38-42 hp) at specified RPM
Torque Output:
Approx. 6.5-7.0 kg-m (47-51 lb-ft) at specified RPM
Unique coupe utility/pickup truck blend, distinct from typical Kei trucks.
Engine Variants Introduction:
Initially with F5A (550cc 2-stroke), later introduced with F8B (800cc 4-stroke) to comply with revised Kei car regulations.
Production
Production Period:
1983-1989
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Focus was on compliance with Kei regulations and market niche rather than award-winning status.)
Ratings
Consumer Ratings:
Generally rated for its unique styling and maneuverability within its class, with common criticisms related to power and comfort typical for the segment.