🏷️ Basic Information Identification Make: Suzuki Model: SC100 Cervo Generation: First Generation (SS/SJ Series) Production Years Covered: 1977-1982 Codes Chassis Codes: SS20/SJ20 (common designations) 👋 Introduction Market Position Category: Kei car / City car Target Audience: Automotive technicians, DIY enthusiasts, Suzuki Cervo owners Competitive Analysis Competitors: Daihatsu Fellow Max, Honda Life, Subaru Rex, Mazda Carol Key Features Design Philosophy: Compact, fuel-efficient, practical urban transportation Manual Value Proposition: Enables professional-level maintenance and repair, saving costs and enhancing vehicle longevity 📋 Manual Details Coverage Areas Coverage: Complete workshop service and repair for Suzuki SC100 Cervo Page Count Pages: 297 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Engine Overhaul: Yes Fuel System: Yes (carburetor, fuel pump, lines) Ignition System: Yes (distributor, coil, spark plugs) Lubrication System: Yes (oil pump, filter, passages) Cooling System: Yes (radiator, thermostat, water pump) Exhaust System: Yes (manifold, pipes, muffler) Electrical System: Yes (wiring diagrams, lighting, charging system, starting system) Transmission: Yes (manual gearbox overhaul and service) Drivetrain: Yes (driveshafts, differential) Suspension System: Yes (front and rear suspension components) Steering System: Yes (steering rack, column, linkages) Braking System: Yes (front discs, rear drums, hydraulic system) Bodywork And Chassis: Yes (frame, panels, doors, glass) Interior: Yes (trim, seats, dashboard) Procedures Included Tune Ups: Yes Routine Maintenance: Yes (oil changes, fluid checks, filter replacements) Troubleshooting Diagnostics: Yes Component Removal Installation: Yes Assembly Disassembly: Yes Engine Rebuild: Yes Transmission Rebuild: Yes Electrical Troubleshooting: Yes Brake System Repair: Yes Technical Depth Depth: Comprehensive, from routine maintenance to full engine/transmission overhaul Proprietary Components: Includes instructions for proprietary components and references manufacturer guidelines Special Tools: Identifies and illustrates required special tools Warnings Cautions Notes: Highlights critical safety and procedural information using distinct markings 📊 Manual Specifications File Format Format: PDF File Quality: High resolution, printable Delivery Delivery Method: Electronic (Email) Delivery Speed: Fast and Free Print Quality Printable: Yes Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: F5A (or similar variant) Engine Type: Inline 2-cylinder, 4-stroke, naturally aspirated Displacement: 547 cc Bore X Stroke: Undisclosed in provided info, typically around 65mm x 82mm for this engine Compression Ratio: Typically around 8.4:1 or similar Performance Horsepower: Approximately 28-30 PS (metric horsepower) at engine speeds around 5000-5500 rpm Torque: Approximately 3.8-4.0 kgf·m (kilogram-force meter) at engine speeds around 3500-4000 rpm Fuel System Fuel Delivery: Carburetor (e.g., Mikuni or Hitachi downdraft) Fuel Type: Unleaded Gasoline (Octane rating as per manual) 🔧 Transmission Standard Transmission Type: 4-speed manual transmission Optional Optional Transmission: Some markets may have offered a 3-speed automatic transmission (less common) Features Clutch Type: Dry single plate 📐 Dimensions Exterior Length: Approximately 2,995 mm (first generation) Width: Approximately 1,295 mm (first generation) Height: Approximately 1,300 mm (first generation) Wheelbase: Approximately 1,835 mm (first generation) Weights Curb Weight: Approximately 500-550 kg (depending on specification) Gross Vehicle Weight: Typically around 800-850 kg 🛡️ Safety Features Ratings Safety Standard: Reflects 1970s safety standards; lacks modern safety features. Active Features Active Safety: Basic braking system, standard lighting Passive Features Passive Safety: Seat belts (likely lap belts for front occupants), basic body structure 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, manual tuning Driver Assistance Driver Assistance Features: None Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km or 6 months, as per manual recommendations Air Filter Replacement: Recommended every 10,000-15,000 km or as needed based on driving conditions Spark Plug Replacement: Recommended at major service intervals, e.g., 20,000-30,000 km Fluid Specifications Engine Oil Type: API SF or SG classification, SAE 10W-30 or 10W-40 (check manual for precise grade) Engine Oil Capacity: Approximately 3.0-3.5 liters (including oil filter) Coolant Type: Ethylene glycol-based antifreeze mixture (50/50 with distilled water) Transmission Fluid Type: API GL-4, SAE 75W-90 or 80W-90 gear oil Brake Fluid Type: DOT 3 or DOT 4, glycol-based Known Issues Common Wear Items: Ignition components (points, condenser), carburetor tuning, exhaust system corrosion, suspension bushings, clutch wear Rust Susceptibility: As with many vehicles of this era, especially those sold in regions with harsh weather or road salt, rust is a significant concern for body panels and structural components. 📚 Vehicle History Brand Heritage Manufacturer History: Suzuki, a Japanese multinational corporation, has a long history of producing motorcycles, automobiles, and marine engines. Model Evolution Model Lineage: The Cervo was Suzuki's entry into the burgeoning Japanese Kei car segment, known for its diminutive size and tax advantages. Production Manufacturing Location: Japan Production Volume: Moderate, contributing to Suzuki's early success in the Kei car market. 🏆 Awards & Recognition Recognitions Early Kei Car Success: While specific awards for the Cervo aren't widely documented, its production and sales contributed to Suzuki's reputation as a major player in the Kei car market during the late 70s and...