Suzuki Sidekick Geo Tracker 1996 Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki / Geo Model: Sidekick / Tracker Year: 1996 Generation Generation: Second Generation (1991-1998) 👋 Introduction Market Position Vehicle Type: Compact SUV / Off-road Vehicle Reputation: Known for its ruggedness, off-road capability, and affordability. A joint venture between Suzuki and General Motors (Geo brand). Competitive Analysis Competitors 1996: Jeep Wrangler, Toyota RAV4, Honda CR-V, Mitsubishi Montero, Ford Bronco II. Key Features Off Road Capability: Body-on-frame construction, available 4WD system, decent ground clearance. Practicality: Compact size for maneuverability, versatile cargo space with folding rear seats. 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes Body And Chassis: Yes Heating And Air Conditioning: Yes Interior Trim: Yes Diagnostic Troubleshooting: Yes Page Count Estimated Pages: Varies by specific manual edition, typically 1000+ pages for comprehensive factory-level coverage. Manual Type Type: Service Repair Manual Coverage Scope: Factory-level repair and maintenance information, suitable for professional technicians and DIY enthusiasts with basic mechanical and electrical knowledge. Language Language: English Format File Format: PDF Delivery Method: Instant Download Print Quality: Full Printable Zoom Capability: YES Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Management: Detailed diagnostics, repair procedures, specifications for fuel injection, ignition, emissions control systems. Powertrain Maintenance: Engine oil changes, filter replacements, coolant flushing, timing belt/chain service, spark plug replacement, component testing. Transmission Service: Manual and automatic transmission disassembly, assembly, fluid changes, clutch service, diagnostic procedures. 4X4 System: Operation, maintenance, and repair of the transfer case and drive axles. Brake System: Front and rear brake inspection, pad/shoe replacement, caliper/wheel cylinder service, fluid bleeding, ABS diagnostics (if equipped). Suspension And Steering: Shock absorber/strut replacement, ball joint service, tie rod end replacement, power steering system maintenance. Electrical Diagnostics: Wiring diagrams, fuse box layouts, component testing procedures for lighting, accessories, starting, charging systems, ECU diagnostics. Body And Interior: Door lock mechanisms, window regulators, seat removal, dashboard disassembly, exterior trim replacement, panel repair. Procedures Included Maintenance: Step-by-step guides for routine maintenance tasks. Disassembly And Assembly: Detailed instructions for taking apart and reassembling various vehicle components. Repair Procedures: Comprehensive repair instructions for all major systems. Cleaning And Reinstallation: Guidance on proper cleaning and reinstallation of parts during repair. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Technical Depth Depth: Factory-level detail including torque specifications, clearances, diagnostic trouble codes (DTCs), and component testing parameters. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: High-resolution, full printable pages for easy viewing and reference. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G16B (common) Engine Type: Inline 4-Cylinder, DOHC Displacement: 1.6 Liter (1590 cc) Performance Horsepower Est: 95-100 hp @ 6000 rpm Torque Est: 95-100 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Other Ignition System: Distributorless Ignition System (DIS) or Distributor-based system depending on specific build. 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drivetrain Options: 2WD (RWD) or 4WD (Part-time 4x4 with manual transfer case) 📐 Dimensions Exterior Wheelbase Short Body: Approx. 86.6 inches (2199 mm) Wheelbase Long Body: Approx. 94.9 inches (2410 mm) for convertible/4-door models Length Short Body: Approx. 140.9 inches (3579 mm) Length Long Body: Approx. 157.7 inches (4005 mm) for 4-door models Weights Curb Weight Est: Approx. 2300-2600 lbs (1043-1179 kg), varies by configuration 🛡️ Safety Features Ratings NHTSA Rollover Rating: NHTSA does not typically provide specific rollover ratings for this vehicle class from this era. Active Features Anti Lock Brakes: Optional ABS (typically on rear wheels for 2WD, potentially all wheels on 4WD depending on configuration). Passive Features Airbags: Driver-side airbag standard. Seatbelts: Front and rear seat belts, with driver and front passenger pretensioners. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Driver Assistance Cruise Control: Optional Connectivity Auxiliary Input: Not typically equipped with standard auxiliary or USB inputs. 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first (refer to manual for exact specification). Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions. Spark Plugs: Every 30,000-60,000 miles (48,000-96,000 km), depending on plug type. Timing Belt: If equipped with a timing belt (G16B uses a belt), typically every 60,000-90,000 miles (96,000-144,000 km). Critical replacement interval. Fluid Specifications Engine Oil Type: API Service SG or SH, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on climate). Engine Oil Capacity: Approx. 4.2 US quarts (4.0 Liters) with filter change. Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type (e.g., green conventional). Transmission Fluid Manual: API GL-4, SAE...
Known for its ruggedness, off-road capability, and affordability. A joint venture between Suzuki and General Motors (Geo brand).
Competitive Analysis
Competitors 1996:
Jeep Wrangler, Toyota RAV4, Honda CR-V, Mitsubishi Montero, Ford Bronco II.
Key Features
Off Road Capability:
Body-on-frame construction, available 4WD system, decent ground clearance.
Practicality:
Compact size for maneuverability, versatile cargo space with folding rear seats.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Drivetrain:
Yes
Suspension:
Yes
Brakes:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Chassis:
Yes
Heating And Air Conditioning:
Yes
Interior Trim:
Yes
Diagnostic Troubleshooting:
Yes
Page Count
Estimated Pages:
Varies by specific manual edition, typically 1000+ pages for comprehensive factory-level coverage.
Manual Type
Type:
Service Repair Manual
Coverage Scope:
Factory-level repair and maintenance information, suitable for professional technicians and DIY enthusiasts with basic mechanical and electrical knowledge.
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Print Quality:
Full Printable
Zoom Capability:
YES
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed diagnostics, repair procedures, specifications for fuel injection, ignition, emissions control systems.
Rust: Particularly in the frame, rocker panels, and wheel wells, especially in areas with road salt.
Common Problem 2:
Exhaust system: Susceptible to rust and corrosion.
Common Problem 3:
Clutch wear: On manual transmission models, clutch wear is a common maintenance item.
Common Problem 4:
CV joints: Can wear out, especially if the protective boots are damaged, leading to clicking noises during turns.
Common Problem 5:
Window regulators: Can become stiff or break.
📚 Vehicle History
Brand Heritage
Suzuki Heritage:
Suzuki has a long history of producing small, capable off-road vehicles like the Jimny and Samurai.
Geo Brand:
Geo was a budget-oriented brand introduced by General Motors in the early 1990s to compete with import compact cars. The Tracker was a rebadged Suzuki Sidekick.
Model Evolution
Second Generation:
The 1996 model is part of the second generation, which saw updates in styling, interior, and powertrain compared to the first generation.
Production
Manufacturing Location:
Primarily manufactured in Japan by Suzuki, and also assembled in Canada (by CAMI Automotive).
🏆 Awards & Recognition
Recognitions
Off Road Popularity:
While not formally awarded, it was a popular choice for light off-roading and overland enthusiasts due to its low cost and aftermarket support.