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Suzuki VS 750 2000-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: VS750 Intruder Model Family: Intruder Engine Displacement Cc: 750 Codes Chassis Code Primary: VS750GL Chassis Code Variants: VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL/GLPL, VS750GLFM/GLPM, VS800GLN, VS800GLP/R, VS800GLS, VS800GLT/V, VS800GLW/X, VS800GLY/K1/K2/K3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9 👋 Introduction Market Position Segment: Mid-size cruiser motorcycle. Target Audience: Riders seeking a classic cruiser experience with Japanese reliability and performance. Competitive Analysis Competitors: Honda Shadow series, Yamaha Virago series, Kawasaki Vulcan series. Key Features Design Philosophy: Classic V-twin cruiser styling with a focus on comfortable riding and approachable performance. Manual Utility: Provides factory-level technical data essential for maintaining and repairing the Suzuki VS750 and its variants, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Model Years Covered: 2000-2009 Variant Coverage: Extensive coverage including VS700 and VS800 models with specific supplements for various model years and designations (e.g., GL, GLP, GLR, GLS, GLT, GLV, GLW, GLX, GLY, K1-K9). Page Count Estimated Page Count: Comprehensive (Exact page count not specified, but implies full factory manual content). Manual Type Type: Service Repair Manual Language Language: English Format Digital Format: PDF File Compression: WinRAR Delivery Method: Instant Download Compatibility: Windows (95/98/ME/XP/Vista/7), Linux, MAC OS 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, internal components, cylinder head, cylinder block, crankshaft, camshaft, valves, pistons, connecting rods, lubrication system, cooling system. Fuel System: Carburetor(s) (identification, disassembly, cleaning, adjustment, troubleshooting), fuel pump, fuel lines, fuel tank, fuel filter. Transmission Drivetrain: Shaft drive system, bevel gear, universal joint, driveshaft, final drive housing, gears, bearings. Electrical System: Ignition system (CDI, spark plugs, coils), lighting system (headlight, taillight, turn signals), charging system (alternator, regulator/rectifier, battery), starter motor, horn, wiring diagrams, fuses, relays, switches. Chassis Suspension: Frame, front fork (telescopic, disassembly, service), rear suspension (shock absorbers, swingarm, linkage), wheel bearings, steering system. Braking System: Front and rear brakes (disc/drum configurations depending on specific model variant), brake calipers, master cylinders, brake lines, brake fluid, brake pad replacement, bleeding procedure. Emission Control: Emission control information, related components, and potential adjustments. Procedures Included Maintenance And Tune Up: Periodic maintenance, tune-up procedures, valve clearance adjustment, carburetor synchronization, oil changes, filter replacements, lubrication points. Troubleshooting: Diagnostic procedures for common problems, fault finding, troubleshooting charts and tables. Repair And Overhaul: Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment of all major motorcycle systems. Technical Specifications: Torque specifications, clearances, fluid capacities, electrical specifications, measurements for all components. Technical Depth Depth: Comprehensive factory-level repair information, suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and chassis overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully bookmarked and searchable content for quick information retrieval. Print Quality Printability: All pages are printable. Binding Type Binding: Digital (N/A for physical binding). Paper Type Paper Quality: Digital (N/A for physical paper type). Data Integrity Source Quality: Real files, not scans, ensuring clarity and accuracy. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, V-twin, SOHC, 3 valves per cylinder Bore X Stroke Mm: Approximately 75.0 mm x 83.0 mm (may vary slightly across variants). Performance Horsepower Ps: Approx. 45-55 PS (at crankshaft, depending on specific model year and tuning). Torque Nm: Approx. 60-70 Nm (at crankshaft, depending on specific model year). Fuel System Carburetion: Dual Mikuni carburetors (e.g., Mikuni BST34). Fuel Tank Capacity Liters: Approximately 13.0 Liters. Lubrication System Oil Type Recommendation: API SE, SF, or SG type; SAE 10W-40 or 20W-50 motorcycle oil (refer to manual for exact specifications). Cooling System Cooling Medium: Liquid-cooled. Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition). 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Final Drive: Shaft drive. Clutch Type: Wet, multi-plate 📐 Dimensions Exterior Overall Length Mm: Approx. 2245 mm (Varies by model year). Overall Width Mm: Approx. 820 mm (Varies by model year). Overall Height Mm: Approx. 1165 mm (Varies by model year). Weights Dry Weight Kg: Approx. 180-190 kg (Varies by model year). Wet Weight Kg: Approx. 195-205 kg (Varies by model year). Seat Height Mm: Approx. 700 mm (Varies by model year). 🛡️ Safety Features Ratings Safety Certification: Standard motorcycle safety compliance for respective markets. Active Features Braking System: Front and rear disc brakes (configuration may vary, some models might have rear drum). Passive Features Lighting: Halogen headlight, taillight, brake light, and turn signals for visibility. 💡 Technology Features Infotainment Infotainment System: Not applicable; this is a classic cruiser model with minimal electronic rider aids. Driver Assistance Rider Aids: No electronic rider assistance systems (e.g., ABS, traction control) were typically offered on this model. Connectivity Connectivity Features: Not applicable. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 4,000 - 6,000 km or 6 months, whichever comes first (refer to manual for precise interval). Air Filter Cleaning Replacement: Every 8,000 - 12,000 km or annually (depending on operating conditions). Spark Plug Replacement: Every 12,000...
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Sku: 196305
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Suzuki VS 750 2000-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS750 Intruder
Model Family:
Intruder
Engine Displacement Cc:
750
Codes
Chassis Code Primary:
VS750GL
Chassis Code Variants:
VS700GLE, VS700GLH, VS750GLJ, VS750GLK, VS750GLFL/GLPL, VS750GLFM/GLPM, VS800GLN, VS800GLP/R, VS800GLS, VS800GLT/V, VS800GLW/X, VS800GLY/K1/K2/K3, VS800GLK4, VS800K5, VS800K6, VS800K7, VS800K8, VS800K9
👋 Introduction
Market Position
Segment:
Mid-size cruiser motorcycle.
Target Audience:
Riders seeking a classic cruiser experience with Japanese reliability and performance.
Competitive Analysis
Competitors:
Honda Shadow series, Yamaha Virago series, Kawasaki Vulcan series.
Key Features
Design Philosophy:
Classic V-twin cruiser styling with a focus on comfortable riding and approachable performance.
Manual Utility:
Provides factory-level technical data essential for maintaining and repairing the Suzuki VS750 and its variants, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Model Years Covered:
2000-2009
Variant Coverage:
Extensive coverage including VS700 and VS800 models with specific supplements for various model years and designations (e.g., GL, GLP, GLR, GLS, GLT, GLV, GLW, GLX, GLY, K1-K9).
Page Count
Estimated Page Count:
Comprehensive (Exact page count not specified, but implies full factory manual content).
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
File Compression:
WinRAR
Delivery Method:
Instant Download
Compatibility:
Windows (95/98/ME/XP/Vista/7), Linux, MAC OS
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, internal components, cylinder head, cylinder block, crankshaft, camshaft, valves, pistons, connecting rods, lubrication system, cooling system.
Fuel System:
Carburetor(s) (identification, disassembly, cleaning, adjustment, troubleshooting), fuel pump, fuel lines, fuel tank, fuel filter.
Transmission Drivetrain:
Shaft drive system, bevel gear, universal joint, driveshaft, final drive housing, gears, bearings.
Electrical System:
Ignition system (CDI, spark plugs, coils), lighting system (headlight, taillight, turn signals), charging system (alternator, regulator/rectifier, battery), starter motor, horn, wiring diagrams, fuses, relays, switches.
Chassis Suspension:
Frame, front fork (telescopic, disassembly, service), rear suspension (shock absorbers, swingarm, linkage), wheel bearings, steering system.
Braking System:
Front and rear brakes (disc/drum configurations depending on specific model variant), brake calipers, master cylinders, brake lines, brake fluid, brake pad replacement, bleeding procedure.
Emission Control:
Emission control information, related components, and potential adjustments.
Procedures Included
Maintenance And Tune Up:
Periodic maintenance, tune-up procedures, valve clearance adjustment, carburetor synchronization, oil changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common problems, fault finding, troubleshooting charts and tables.
Repair And Overhaul:
Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment of all major motorcycle systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, measurements for all components.
Technical Depth
Depth:
Comprehensive factory-level repair information, suitable for professional technicians and experienced DIY mechanics. Covers everything from routine maintenance to complete engine and chassis overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully bookmarked and searchable content for quick information retrieval.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital (N/A for physical binding).
Paper Type
Paper Quality:
Digital (N/A for physical paper type).
Data Integrity
Source Quality:
Real files, not scans, ensuring clarity and accuracy.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, V-twin, SOHC, 3 valves per cylinder
Bore X Stroke Mm:
Approximately 75.0 mm x 83.0 mm (may vary slightly across variants).
Performance
Horsepower Ps:
Approx. 45-55 PS (at crankshaft, depending on specific model year and tuning).
Torque Nm:
Approx. 60-70 Nm (at crankshaft, depending on specific model year).
Fuel System
Carburetion:
Dual Mikuni carburetors (e.g., Mikuni BST34).
Fuel Tank Capacity Liters:
Approximately 13.0 Liters.
Lubrication System
Oil Type Recommendation:
API SE, SF, or SG type; SAE 10W-40 or 20W-50 motorcycle oil (refer to manual for exact specifications).
Cooling System
Cooling Medium:
Liquid-cooled.
Ignition System
Ignition Type:
Digital CDI (Capacitor Discharge Ignition).
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Final Drive:
Shaft drive.
Clutch Type:
Wet, multi-plate
📐 Dimensions
Exterior
Overall Length Mm:
Approx. 2245 mm (Varies by model year).
Overall Width Mm:
Approx. 820 mm (Varies by model year).
Overall Height Mm:
Approx. 1165 mm (Varies by model year).
Weights
Dry Weight Kg:
Approx. 180-190 kg (Varies by model year).
Wet Weight Kg:
Approx. 195-205 kg (Varies by model year).
Seat Height Mm:
Approx. 700 mm (Varies by model year).
🛡️ Safety Features
Ratings
Safety Certification:
Standard motorcycle safety compliance for respective markets.
Active Features
Braking System:
Front and rear disc brakes (configuration may vary, some models might have rear drum).
Passive Features
Lighting:
Halogen headlight, taillight, brake light, and turn signals for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; this is a classic cruiser model with minimal electronic rider aids.
Driver Assistance
Rider Aids:
No electronic rider assistance systems (e.g., ABS, traction control) were typically offered on this model.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 4,000 - 6,000 km or 6 months, whichever comes first (refer to manual for precise interval).
Air Filter Cleaning Replacement:
Every 8,000 - 12,000 km or annually (depending on operating conditions).
Spark Plug Replacement:
Every 12,000 - 16,000 km (specific plug type and gap required).
Valve Clearance Check Adjustment:
Typically every 16,000 - 24,000 km.
Fluid Specifications
Engine Oil Viscosity:
SAE 10W-40 or 20W-50 (API SE, SF, SG or higher).
Brake Fluid Type:
DOT 4 (or as specified in the manual).
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol-based) mixed with distilled water (typically 50/50 ratio).
Final Drive Oil Type:
Hypoid gear oil, SAE 80 (refer to manual for capacity).
Known Issues
Carburetor Issues:
Potential for carburetor gumming or clogging if not used regularly or properly stored, requiring cleaning and synchronization.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent issues, especially with age.
Regulator Rectifier:
As with many motorcycles of this era, the regulator/rectifier can be a point of failure, affecting charging system performance.
📚 Vehicle History
Brand Heritage
Suzuki Legacy:
Suzuki has a long-standing reputation for producing reliable and well-engineered motorcycles across various categories, including cruisers.
Model Evolution
Intruder Lineage:
The VS750 Intruder is part of Suzuki's popular Intruder cruiser line, known for its V-twin engines and classic styling. It evolved from earlier models like the VS700 and laid the groundwork for later VS800 and larger displacement cruisers.
Production
Production Period Start:
Mid-1980s (VS700 Intruder).
Production Period End:
Early 2000s (VS750, with VS800 continuing beyond).
Manufacturing Location:
Japan (primary).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Suzuki Intruder line generally received positive reviews for its styling, comfortable ride, and reliability, establishing itself as a strong contender in the mid-size cruiser market.
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