🏷️ Basic Information Identification Make: Toyota Model: Electric Forklift Truck Series: 7FB Series (7FB10, 7FB14, 7FB15, 7FB18, 7FB20, 7FB25, 7FB30, 7FBJ35, 7FBH10, 7FBH14, 7FBH15, 7FBH18, 7FBH20, 7FBH25) Product Type: Service Manual / Workshop Manual 👋 Introduction Market Position Market Position: The Toyota 7FB series represents a premium line of electric counterbalance forklifts known for their reliability, efficiency, and advanced features in industrial material handling. This manual targets owners, operators, and maintenance technicians of these robust machines. Target Audience: Essential resource for forklift technicians, service managers, fleet maintenance departments, and knowledgeable owner-operators who perform their own maintenance and repairs. Competitive Analysis Competitive Analysis: Competes with other major electric forklift manufacturers such as Mitsubishi, Nissan, Komatsu, and Crown. Toyota's reputation for durability and advanced AC control systems positions the 7FB series strongly. Key Features Key Features: AC Drive System, System of Active Stability (SAS) (Optional), Ergonomic Design, High Energy Efficiency, Quiet Operation, Environmentally Friendly 📋 Manual Details Coverage Areas Covered Models: Toyota Electric Forklift Truck 7FB10, 7FB14, 7FB15, 7FB18, 7FB20, 7FB25, 7FB30, 7FBJ35, 7FBH10, 7FBH14, 7FBH15, 7FBH18, 7FBH20, 7FBH25 Section Breakdown: Detailed sections cover: General information (unit conversion, torque specs, lubrication), Battery, Charger (on-vehicle and off-vehicle), Controller (AC and electronic), Electrical System Troubleshooting, Motors (Drive, Pump, Power Steering), Axles (Front and Rear), Steering, Brakes, Body, Material Handling System, Mast, Cylinders, Oil Pump, Oil Control Valve, and SAS Functions. Page Count Page Count: 669 Manual Type Manual Type: Original Illustrated Factory Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Information, Exterior Views, Vehicle Model Identification, Frame Number Location, Operational Tips, Jacking & Hoisting, Towing Cautions, SAS (System of Active Stability) Information, Circuit Tester Usage, Bolt & Nut Torque Specifications, Lubrication Chart, Periodic Maintenance, Battery Systems, Battery Compartment and Required Weight, Service Standards (Display & Optional), Troubleshooting (Battery), Charger Systems (On-Vehicle & Off-Vehicle), Controller Systems (AC Controller, Control Panels, Board Inspection, Disassembly/Reassembly, Display Inspection, Direction Switch, Accelerator Potentiometer, Brake Switches, Material Handling Lever Switch Adjustment), Electrical System Troubleshooting (General, Troubleshooting Charts, SST Usage, Traveling & Material Handling Systems, Steering System, Multi-Display Communication, SAS Systems, Error Codes, Plug-in Analyzer), Motor Systems (Drive Motor, Pump Motor, Power Steering Motor), Axle Systems (Front Axle, Rear Axle, Rear Wheel Alignment), Steering Systems (Hydrostatic Steering Valve, Power Steering Pump), Brake Systems (Front Brake, Brake Air Bleeding, Braking Force Inspection/Adjustment, Master Cylinder, Parking Brake, Brake Pedal), Body Components (Seat Stand, Counterweight, Driver's Seat, Fuse Locations), Material Handling System (Hydraulic System Diagram, Return Filter, Suction Filter, Natural Drop Test, Natural Forward Tilt Test, Oil Leak Test, Lift Cylinder, Tilt Cylinder), Mast Systems (V Mast, SV/FV/FSV Mast, Mast Disassembly/Inspection/Reassembly, Mast Adjustment, Chain Inspection/Adjustment, Fork Removal/Installation/Inspection), Cylinder Systems (Lift Cylinder, Tilt Cylinder, Flow Regulator Valve, Safety Down Valve), Oil Pump Systems, Oil Control Valve Systems (with and without SAS), SAS Functions (Functional Parts, Steering Knob, Correcting Valve, Tire Angle Sensor, Swing Lock Cylinder, Tilt Angle Sensor, Load Sensor, Speed Sensor, Mast Lifting Height Switch, Matching), Appendix (SST List, Connector Drawings, Connecting Diagrams, Wiring Diagrams) Electrical Detail: Extensive coverage of the electrical system, including detailed wiring diagrams for vehicles with and without SAS, connector drawings, circuit tester usage, and troubleshooting for error codes displayed by the controller or multi-display. Hydraulic System Detail: In-depth coverage of the hydraulic material handling system, including diagrams, component identification, filter servicing, cylinder inspection and repair, oil pump testing, and oil control valve operation and adjustment. Procedures Included Procedures Included: Operation, Maintenance, Repair, Troubleshooting, Inspection, Adjustment, Disassembly, Reassembly, Replacement, Lubrication, Torque Specifications, Hydraulic System Diagnostics, Electrical System Diagnostics, Component Testing, Wiring Diagram Interpretation, Circuit Analysis, Safety Procedures Specific Procedures: Includes procedures for: tightening torque specifications for various fasteners, lubrication schedules and types, battery removal/installation/inspection, charger testing and troubleshooting, controller board inspection and replacement, motor disassembly/inspection/reassembly, axle component replacement, brake bleeding and adjustment, mast disassembly/adjustment/roller replacement, cylinder seal replacement, oil pump testing and overhaul, and SAS component calibration. Adjustment Procedures: Specific adjustment procedures covered include: accelerator potentiometer, brake switch, parking brake, and material handling lever switches. Mast adjustment procedures are also detailed for V and SV/FV/FSV mast types. Troubleshooting Approach: Systematic troubleshooting approach is outlined, starting with reading error codes and progressing to specific system diagnostics, component testing, and recommended repair actions for both electrical and mechanical issues. Technical Depth Technical Depth: Comprehensive from basic maintenance and operational guidance to advanced troubleshooting, component-level diagnostics, and complete rebuild procedures. Includes detailed schematics, wiring diagrams, and specifications for all covered systems. 📊 Manual Specifications File Format File Format: PDF Accessibility: Digital PDF format allows for easy searching, printing of specific sections, and portability. Print Quality Print Quality: High Quality Images, Printable Pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchability: Searchable Text Navigation Navigation: Navigation Bookmarks ⚙️ Engine Specifications Primary Engine Primary Engine: Electric Motor...