Original Illustrated Factory Workshop Service Manual for Toyota (BT) Electric Forklift Truck Type 7FBESF.

Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks

Covered models:
7FBESF10
7FBESF12
7FBESF15

Format: PDF, 321 Pages
Language: English

Contents:
GENERAL
EXTERIOR VIEWS
VEHICLE MODEL
FRAME NUMBER
HOW TO READ THIS MANUAL
EXPLANATION METHOD
TERMINOLOGY
ABBREVIATIONS
ELECTRICAL SYMBOLS
OPERATIONAL TIPS
CIRCUIT TESTER
STANDARD BOLT & NUT TIGHTENING TORQUE
BOLT STRENGTH TYPE IDENTIFICATION METHOD
TIGHTENING TORQUE TABLE
PRECOAT BOLTS
HIGH PRESSURE HOSE FITTING TIGHTENING TORQUE
WIRE ROPE SUSPENSION ANGLE LIST
SAFE LOAD FOR EACH WIRE ROPE SUSPENSION ANGLE
COMPONENTS WEIGHT
RECOMMENDED LUBRICANT QUANTITY & TYPES
LUBRICATION CHART
BATTERY
BATTERY COMPARTMENT AND NECESSARY WEIGHT
MAINTENANCE STANDARD
BATTERY CAPACITY INDICATOR
TROUBLESHOOTING
BATTERY ASSEMBLY
REMOVAL, INSTALLATION, INSPECTION
ELECTRICAL SYSTEM
GENERAL
SPECIFICATIONS
COMPONENTS
CONTROL PANEL ASSY
REMOVAL - INSTALLATION
CONTACTOR
REMOVAL - INSTALLATION-INSPECTION
BEFORE DISASSEMBLY
CONTROLLER
DISASSEMBLY - REASSEMBLY-CHECKING-REASSEMBLY
CONTINUITY CHECK USING CIRCUIT TESTER
OCL VALUE (OVERCURRENT LIMIT VALUE)
ACCELERATION POTENTIOMETER ADJUSTMENT
MATERIAL HANDLING SWITCH ADJUSTMENT
DIRECTION SWITCH
REMOVAL - INSTALLATION-DISASSEMBLY-INSPECTION-REASSEMBLY
SEAT SWITCH
INSPECTION
SEVCON ADJUSTMENTS
GENERAL
ADJUSTMENT METHOD
TROUBLE SHOOTING
MOTOR
GENERAL
SPECIFICATIONS
COMPONENTS
DRIVE/PUMP MOTOR ASSEMBLY
REMOVAL INSTALLATION (DRIVE MOTOR)
REMOVAL INSTALLATION (PUMP MOTOR)
DISASSEMBLY INSPECTION REASSEMBLY (DRIVE MOTOR, PUMP MOTOR)
DRIVE UNIT AND REAR WHEEL
GENERAL
SPECIFICATIONS
COMPONENTS
DRIVE UNIT ASSEMBLY
REMOVAL-INSTALLATION-DISASSEMBLY-INSPECTION-REASSEMBLY
FRONT AXLE
GENERAL
SPECIFICATIONS
FRONT AXLE HUB
REMOVAL-INSTALLATION-DISASSEMBLY-INSPECTION-REASSEMBLY
STEERING
BRAKE
FRONT BRAKE
GENERAL
SPECIFICATIONS
COMPONENTS
DISASSEMBLY INSPECTION-REASSEMBLY
TEST (AUTOMATIC ADJUSTER OPERATION TEST)
BRAKE PEDAL
COMPONENTS
REMOVAL INSTALLATION
ADJUSTMENT
MASTER CYLINDER
GENERAL
COMPONENTS
REMOVAL-INSTALLATION-DISASSEMBLY-REASSEMBLY
PARKING BRAKE
COMPONENTS
REMOVAL, INSTALLATION
MATERIAL HANDLING SYSTEM
NATURAL DROP TEST
NATURAL FORWARD TILT TEST
OIL LEAK TEST
LIFT CYLINDER
TILT CYLINDER
MAST
V MAST ASSY.
COMPONENTS
REMOVAL INSTALLATION
MAST DISASSEMBLY INSPECTION REASSEMBLY LIFT BRACKET DISASSEMBLY INSPECTION
REASSEMBLY
MAST ADJUSTMENT
CHAIN
FORK
FV MAST ASSY.
COMPONENTS
MAST ADJUSTMENT
FSV & FSN MAST ASSY.
COMPONENTS
MAST ADJUSTMENT
LIFT CYLINDER ROD SHIM ADJUSTMENT (PREVENTION OF UNEVEN LIFTING)
CYLINDER
LIFT CYLINDER (V)-
REAR LIFT CYLINDER (FV FSV FSN)
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL-INSTALLATION
DISASSEMBLY INSPECTION-REASSEMBLY
FLOW REGULATOR VALVE (V FV FSV FSN)
REMOVAL INSTALLATION
SAFETY DOWN VALVE (V FV-FSV FSN)
REMOVAL-INSTALLATION
FRONT LIFT CYLINDER (FV-FSV FSN)
GENERAL
SPECIFICATIONS
COMPONENTS
REMOVAL INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
TILT CYLINDER (V-FV FSV FSN)
GENERAL
SPECIFICATIONS
REMOVAL-INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
OIL PUMP
GENERAL
SPECIFICATIONS
COMPONENTS
OIL PUMP ASSY.
REMOVAL INSTALLATION
DISASSEMBLY-INSPECTION REASSEMBLY
TEST PROCEDURE
OIL CONTROL VALVE
GENERAL
HYDRAULIC CIRCUIT DIAGRAM
SPECIFICATIONS
COMPONENTS
OIL CONTROL VALVE ASSY.
REMOVAL INSTALLATION
DISASSEMBLY INSPECTION REASSEMBLY
RELIEF PRESSURE ADJUSTMENT
HYDRAULIC PIPING
APPENDIX