Triumph Daytona 675 R 2013-2016 Repair Service Manual
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Basic Information Identification Make: Triumph Model: Daytona 675 R Year: 2013-2016 Introduction Market Position Target Audience: Mechanical Technicians, Motorcycle Owners, DIY Enthusiasts Key Features Value Proposition: Empowers owners to perform professional-level maintenance and repairs, saving time and money. Provides comprehensive, reliable information previously available only to authorized dealer service departments. R Model Distinction: The 'R' variant typically signifies upgraded suspension (Öhlins), higher-spec brakes (radial-mount calipers), and often lighter-weight components compared to the standard Daytona 675. Competitive Analysis Market Segment: Supersport Motorcycle Segment, Premium Sportbike Category Manual Details Coverage Coverage Years: 2013, 2014, 2015, 2016 Page Count Page Count: 697 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Electronic Delivery via Email Manual Coverage Systems Systems Covered: Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Chassis, Suspension, Brakes, Cooling System, Frame Cooling System: Radiator, coolant hoses, fan operation, thermostat replacement procedures. Chassis And Frame: Frame inspection, steering head bearing service, swingarm pivot service. Procedures Procedures Included: Routine Maintenance, Servicing, Diagnostics, Troubleshooting, Repair, Overhaul, Removal & Installation, Assemblies & Disassemblies, Tune-ups, Component Repair (including proprietary components) Depth Technical Depth: Comprehensive (suitable for professional technicians and knowledgeable owners), detailed repair and overhaul of engine and transmission, specific aspects of the product, proprietary component instructions Specific Procedures Engine Rebuild Procedures: Detailed instructions for engine disassembly, inspection, repair, and reassembly, including piston replacement, crankshaft, camshafts, valve train components. Transmission Overhaul: Comprehensive steps for gearbox disassembly, inspection of gears and shift mechanisms, and reassembly. Electrical System Diagnostics: Wiring diagrams, troubleshooting guides for lighting, ignition, starting systems, sensors, and ECUs. Fuel System Servicing: Procedures for fuel injector cleaning, fuel pump testing, and fuel pressure checks. Suspension Adjustment And Maintenance: Guidance on setting sag, adjusting damping, and fork/shock seal replacement. Brake System Overhaul: Instructions for caliper rebuilding, master cylinder service, and bleeding procedures. Technical Depth Diagnostic Codes: Likely includes a section on reading and interpreting diagnostic trouble codes (DTCs) from the ECU. Torque Specifications: Extensive list of torque values for all fasteners throughout the motorcycle, crucial for safe and correct assembly. Special Tool Identification: Identification and usage instructions for proprietary Triumph special tools required for specific tasks. Component Drawings: Likely includes detailed exploded views and diagrams of various components for clear identification during disassembly/reassembly. Troubleshooting Charts: Systematic guides to diagnose and resolve common and uncommon performance issues based on symptoms. ECU Mapping And Updates: While not usually a DIY task for owners, the manual might reference ECU capabilities or diagnostic access for authorized technicians. Proprietary Component Instructions: Integration of manufacturer-specific guidance for components like Öhlins suspension units, Brembo brakes, or specialized electronics. Procedures Included Safety Inspections: Pre-ride checks and periodic safety inspection guidelines. Manual Specifications File Quality Printability: Printable Searchability: Assumed searchable text content (typical for professional PDF manuals) Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Engine Specifications Primary Engine Engine Type: Inline 3-Cylinder, 4-Stroke Displacement: 675cc (Actual specification to be found within the manual) Bore X Stroke: TBD (Specifics in manual, crucial for engine build diagnostics) Compression Ratio: TBD (Specifics in manual, impacts performance and fuel requirements) Valve Train: DOHC, 4 valves per cylinder Performance Power Output: Expected to be in the range of 125-130 hp (Specific figures in manual) Torque Output: Expected to be in the range of 50-55 lb-ft (Specific figures in manual) Fuel System Fuel Delivery: Fuel Injection (Likely sequential, multipoint) Ignition Ignition System: Electronic Ignition (TCI/CDI) Lubrication Lubrication System Type: Wet Sump (Likely with oil cooler) Transmission Standard Transmission Type: 6-Speed Sequential Manual Features Clutch Type: Wet, Multi-plate Clutch (Hydraulically Actuated) Final Drive: O-Ring Chain Gear Ratios: Detailed gear ratios for all six gears and final drive will be listed in the manual for performance analysis and diagnosis. Dimensions Exterior Wheelbase: TBD (Specifics in manual, typically around 54-56 inches) Seat Height: TBD (Specifics in manual, typically around 32.7 inches) Ground Clearance: TBD (Specifics in manual) Weights Dry Weight: TBD (Specifics in manual, typically around 360-380 lbs) Safety Features Features Braking System: Dual 308mm front discs with radial-mount 4-piston calipers, Single 220mm rear disc with 2-piston caliper (ABS typically standard on R model) Suspension Front: Öhlins NIX30 43mm upside-down forks with adjustable preload, compression and rebound damping (Specifics in manual) Suspension Rear: Öhlins TTX36 fully adjustable monoshock with adjustable preload, compression and rebound damping (Specifics in manual) Tire Sizes: Front: 120/70ZR17, Rear: 180/55ZR17 (Typical sizes, confirm with manual) Wheel Type: Lightweight alloy wheels Lighting System: Dual Halogen or LED headlights, LED tail light and indicators Technology Features Infotainment Dashboard Display: Digital LCD display with speed, RPM, gear position, fuel level, clock, lap timer, etc. Driver Assistance ABS Availability: Standard on 'R' models Connectivity Diagnostic Port: Standard OBD-II or proprietary diagnostic connector (details in manual) Maintenance Service Intervals Oil Change Interval:...
Empowers owners to perform professional-level maintenance and repairs, saving time and money. Provides comprehensive, reliable information previously available only to authorized dealer service departments.
R Model Distinction:
The 'R' variant typically signifies upgraded suspension (Öhlins), higher-spec brakes (radial-mount calipers), and often lighter-weight components compared to the standard Daytona 675.
Comprehensive (suitable for professional technicians and knowledgeable owners), detailed repair and overhaul of engine and transmission, specific aspects of the product, proprietary component instructions
Specific Procedures
Engine Rebuild Procedures:
Detailed instructions for engine disassembly, inspection, repair, and reassembly, including piston replacement, crankshaft, camshafts, valve train components.
Transmission Overhaul:
Comprehensive steps for gearbox disassembly, inspection of gears and shift mechanisms, and reassembly.
Electrical System Diagnostics:
Wiring diagrams, troubleshooting guides for lighting, ignition, starting systems, sensors, and ECUs.
Fuel System Servicing:
Procedures for fuel injector cleaning, fuel pump testing, and fuel pressure checks.
Suspension Adjustment And Maintenance:
Guidance on setting sag, adjusting damping, and fork/shock seal replacement.
Brake System Overhaul:
Instructions for caliper rebuilding, master cylinder service, and bleeding procedures.
Technical Depth
Diagnostic Codes:
Likely includes a section on reading and interpreting diagnostic trouble codes (DTCs) from the ECU.
Torque Specifications:
Extensive list of torque values for all fasteners throughout the motorcycle, crucial for safe and correct assembly.
Special Tool Identification:
Identification and usage instructions for proprietary Triumph special tools required for specific tasks.
Component Drawings:
Likely includes detailed exploded views and diagrams of various components for clear identification during disassembly/reassembly.
Troubleshooting Charts:
Systematic guides to diagnose and resolve common and uncommon performance issues based on symptoms.
ECU Mapping And Updates:
While not usually a DIY task for owners, the manual might reference ECU capabilities or diagnostic access for authorized technicians.
Proprietary Component Instructions:
Integration of manufacturer-specific guidance for components like Öhlins suspension units, Brembo brakes, or specialized electronics.
Procedures Included
Safety Inspections:
Pre-ride checks and periodic safety inspection guidelines.
Manual Specifications
File Quality
Printability:
Printable
Searchability:
Assumed searchable text content (typical for professional PDF manuals)
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Type:
Inline 3-Cylinder, 4-Stroke
Displacement:
675cc (Actual specification to be found within the manual)
Bore X Stroke:
TBD (Specifics in manual, crucial for engine build diagnostics)
Compression Ratio:
TBD (Specifics in manual, impacts performance and fuel requirements)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Power Output:
Expected to be in the range of 125-130 hp (Specific figures in manual)
Torque Output:
Expected to be in the range of 50-55 lb-ft (Specific figures in manual)
Fuel System
Fuel Delivery:
Fuel Injection (Likely sequential, multipoint)
Ignition
Ignition System:
Electronic Ignition (TCI/CDI)
Lubrication
Lubrication System Type:
Wet Sump (Likely with oil cooler)
Transmission
Standard
Transmission Type:
6-Speed Sequential Manual
Features
Clutch Type:
Wet, Multi-plate Clutch (Hydraulically Actuated)
Final Drive:
O-Ring Chain
Gear Ratios:
Detailed gear ratios for all six gears and final drive will be listed in the manual for performance analysis and diagnosis.
Dimensions
Exterior
Wheelbase:
TBD (Specifics in manual, typically around 54-56 inches)
Seat Height:
TBD (Specifics in manual, typically around 32.7 inches)
Ground Clearance:
TBD (Specifics in manual)
Weights
Dry Weight:
TBD (Specifics in manual, typically around 360-380 lbs)
Safety Features
Features
Braking System:
Dual 308mm front discs with radial-mount 4-piston calipers, Single 220mm rear disc with 2-piston caliper (ABS typically standard on R model)
Suspension Front:
Öhlins NIX30 43mm upside-down forks with adjustable preload, compression and rebound damping (Specifics in manual)
Suspension Rear:
Öhlins TTX36 fully adjustable monoshock with adjustable preload, compression and rebound damping (Specifics in manual)
Tire Sizes:
Front: 120/70ZR17, Rear: 180/55ZR17 (Typical sizes, confirm with manual)
Wheel Type:
Lightweight alloy wheels
Lighting System:
Dual Halogen or LED headlights, LED tail light and indicators
Technology Features
Infotainment
Dashboard Display:
Digital LCD display with speed, RPM, gear position, fuel level, clock, lap timer, etc.
Driver Assistance
ABS Availability:
Standard on 'R' models
Connectivity
Diagnostic Port:
Standard OBD-II or proprietary diagnostic connector (details in manual)
Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-6,000 miles or annually (Refer to manual for precise intervals)
Valve Clearance Interval:
Typically around 12,000-15,000 miles (Refer to manual)
Fluid Specifications
Engine Oil Type:
Fully Synthetic SAE 10W-40 motorcycle oil (API SG or higher, JASO MA rated) (Confirm with manual)
Coolant Type:
Ethylene Glycol based coolant (e.g., Prestone or similar) mixed 50/50 with distilled water (Confirm with manual)
Brake Fluid Type:
DOT 4 (Confirm with manual)
Fork Oil Type:
Specific viscosity grade (e.g., SAE 10W) and type recommended by Triumph (Confirm with manual)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, tires, fork seals (refer to manual for specific checks)
Electrical Gremlins:
While generally reliable, some owners may experience intermittent issues with sensors or wiring harnesses; the manual's electrical diagnostics are key.
Quick Shifter Considerations:
If equipped with the factory quickshifter, the manual will detail its operation, maintenance, and potential troubleshooting.
Required Tools
Special Tools:
Torque Wrench, specific Triumph special tool numbers (detailed in manual), appropriate socket sets, feeler gauges, etc.
Vehicle History
Brand Heritage
Brand Origin:
United Kingdom
Model Evolution
Daytona Lineage:
The Daytona 675 R is the premium, track-focused variant of the highly acclaimed Daytona 675, known for its powerful triple engine and advanced chassis dynamics.