VOLVO 340 And 360 Transmission Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Volvo Model: 340/360 Series Production Years Covered By Manual: 1983-1991 Codes Chassis Codes: 340 Series, 360 Series 👋 Introduction Market Position Target Audience: Owners and independent repair shops of Volvo 340 and 360 series vehicles seeking in-depth transmission service information. Vehicle Segment: Compact to small family car segment. Competitive Analysis Manual Value Proposition: Provides authoritative, factory-level information for a niche vehicle, offering detailed transmission coverage that may be difficult to find elsewhere. Cost-effective alternative to dealership service. Key Features Manual Advantages: Extensive step-by-step instructions, hundreds of photos/illustrations, detailed substeps, critical notes/cautions/warnings, numbered instructions, quick reference via bold figure numbers, troubleshooting guides, and detailed wiring diagrams for electrical aspects of the transmission. Ease Of Use Features: Numbered table of contents for quick navigation and locating specific information. 📋 Manual Details Coverage Areas Manual Focus: Transmission (including CVT) Page Count Estimated Page Count: Refer to specific edition; comprehensive coverage implies significant detail. Manual Type Type: Factory Service Repair Manual (FSM) Language Language: Likely English, with potential for multiple languages depending on original distribution. Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Transmission Systems: Manual transmissions, Automatic transmissions (including CVT - Continuous Variable Transmission), Clutch system, Gearbox assembly, Differential (integrated with transaxle in some configurations), Shift linkage and controls, Hydraulic systems (for automatic/CVT). Electrical Diagnostics: Includes troubleshooting and detailed wiring diagrams specifically for the transmission's electrical components (e.g., sensors, solenoids for automatic/CVT, neutral safety switch). Gear Selection And Linkage: Coverage includes the mechanical linkage system that connects the gear shifter to the transmission, ensuring proper gear engagement. Gearbox Bearings And Seals: Detailed procedures for inspecting, replacing, and lubricating gearbox bearings and seals to prevent leaks and ensure smooth operation. Procedures Included Repair And Overhaul: Complete rebuilding procedures, Component disassembly and reassembly, Repair of specific gearbox issues, Overhaul of clutch mechanisms, Transmission fluid changes and checks, Adjustment of shift linkages, Diagnosis and repair of common transmission faults. Troubleshooting Guides: Provides systematic approaches to diagnosing and resolving transmission problems, identifying symptoms and their potential causes. Torque Specifications: Provides essential torque specifications for all fasteners, critical for proper reassembly and preventing damage or component failure. Technical Depth Diagnostic And Repair Level: Comprehensive; covers detailed diagnostic steps, troubleshooting guides, step-by-step repair instructions, and complete overhaul procedures suitable for both DIY enthusiasts and professional mechanics. Detail Level Of Illustrations: Hundreds of photos and illustrations, including enlarged insets for detailed examination of parts and procedures, enhance understanding and accuracy. Diagnostic Charts: Likely includes diagnostic flowcharts to help pinpoint the root cause of transmission problems efficiently. 📊 Manual Specifications File Format Digital Format: PDF Operating Systems Compatibility: Compatible with all PC-based Windows operating systems and Mac OS. Searchable Text: PDF format often allows for searchable text, significantly improving the speed of information retrieval. Print Quality Printability: Fully printable, allowing users to print entire manual or selected pages. Storage And Transfer: Can be saved to hard drive and burned to CD-ROM. Binding Type Physical Binding: N/A (Digital Download) Paper Type Physical Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Associated With Transmissions: While this manual focuses on transmissions, the Volvo 340/360 typically used various 4-cylinder engines, including Volvo's own B14 and B200 variants, as well as Renault engines (e.g., 1.4L, 1.7L, 2.0L) depending on market and year. Transmission models would vary accordingly. Engine Manufacturer Variants: Engines were a mix of Volvo's own developments and Renault sourced units, common for European manufacturers of the era to share components or platforms. The manual should cover compatibility with all these variants. Performance Transmission Impact On Performance: Manual and CVT transmissions impact acceleration, fuel economy, and driving feel. Proper maintenance and repair ensure optimal performance from the powertrain. Drivetrain Configurations: Rear-wheel drive (RWD) was the predominant configuration for the 340/360, making the transmission a central component of the drivetrain. Fuel System Fuel System Interaction: Transmission control units (on some automatic/CVT variants) can interface with the engine management system for optimized performance and fuel efficiency. Fuel delivery methods (carburetor vs. fuel injection) would vary by engine and market. 🔧 Transmission Standard Standard Transmission Type: Manual transmission (typically 4 or 5-speed) was common. Manual Gear Configurations: Common manual transmissions include 4-speed and 5-speed configurations. Optional Optional Transmission Type: Automatic transmission and the notable CVT (Continuous Variable Transmission) were offered as options, particularly on specific models like the 360GLT and later 340/360 variants. The inclusion of CVT in the product name is a significant detail. Automatic Transmission Types: Various automatic transmissions were offered, the specifics of which would be detailed in the manual. Features Cv Transmission Technology: The mention of CVT indicates a focus on this advanced (for its time) transmission technology, which offers seamless gear ratio changes for improved efficiency and driving smoothness. The manual would cover its unique operating principles, maintenance, and repair. Gear Ratio Information:...
Owners and independent repair shops of Volvo 340 and 360 series vehicles seeking in-depth transmission service information.
Vehicle Segment:
Compact to small family car segment.
Competitive Analysis
Manual Value Proposition:
Provides authoritative, factory-level information for a niche vehicle, offering detailed transmission coverage that may be difficult to find elsewhere. Cost-effective alternative to dealership service.
Key Features
Manual Advantages:
Extensive step-by-step instructions, hundreds of photos/illustrations, detailed substeps, critical notes/cautions/warnings, numbered instructions, quick reference via bold figure numbers, troubleshooting guides, and detailed wiring diagrams for electrical aspects of the transmission.
Ease Of Use Features:
Numbered table of contents for quick navigation and locating specific information.
📋 Manual Details
Coverage Areas
Manual Focus:
Transmission (including CVT)
Page Count
Estimated Page Count:
Refer to specific edition; comprehensive coverage implies significant detail.
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
Likely English, with potential for multiple languages depending on original distribution.
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Transmission Systems:
Manual transmissions, Automatic transmissions (including CVT - Continuous Variable Transmission), Clutch system, Gearbox assembly, Differential (integrated with transaxle in some configurations), Shift linkage and controls, Hydraulic systems (for automatic/CVT).
Electrical Diagnostics:
Includes troubleshooting and detailed wiring diagrams specifically for the transmission's electrical components (e.g., sensors, solenoids for automatic/CVT, neutral safety switch).
Gear Selection And Linkage:
Coverage includes the mechanical linkage system that connects the gear shifter to the transmission, ensuring proper gear engagement.
Gearbox Bearings And Seals:
Detailed procedures for inspecting, replacing, and lubricating gearbox bearings and seals to prevent leaks and ensure smooth operation.
Procedures Included
Repair And Overhaul:
Complete rebuilding procedures, Component disassembly and reassembly, Repair of specific gearbox issues, Overhaul of clutch mechanisms, Transmission fluid changes and checks, Adjustment of shift linkages, Diagnosis and repair of common transmission faults.
Troubleshooting Guides:
Provides systematic approaches to diagnosing and resolving transmission problems, identifying symptoms and their potential causes.
Torque Specifications:
Provides essential torque specifications for all fasteners, critical for proper reassembly and preventing damage or component failure.
Technical Depth
Diagnostic And Repair Level:
Comprehensive; covers detailed diagnostic steps, troubleshooting guides, step-by-step repair instructions, and complete overhaul procedures suitable for both DIY enthusiasts and professional mechanics.
Detail Level Of Illustrations:
Hundreds of photos and illustrations, including enlarged insets for detailed examination of parts and procedures, enhance understanding and accuracy.
Diagnostic Charts:
Likely includes diagnostic flowcharts to help pinpoint the root cause of transmission problems efficiently.
📊 Manual Specifications
File Format
Digital Format:
PDF
Operating Systems Compatibility:
Compatible with all PC-based Windows operating systems and Mac OS.
Searchable Text:
PDF format often allows for searchable text, significantly improving the speed of information retrieval.
Print Quality
Printability:
Fully printable, allowing users to print entire manual or selected pages.
Storage And Transfer:
Can be saved to hard drive and burned to CD-ROM.
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options Associated With Transmissions:
While this manual focuses on transmissions, the Volvo 340/360 typically used various 4-cylinder engines, including Volvo's own B14 and B200 variants, as well as Renault engines (e.g., 1.4L, 1.7L, 2.0L) depending on market and year. Transmission models would vary accordingly.
Engine Manufacturer Variants:
Engines were a mix of Volvo's own developments and Renault sourced units, common for European manufacturers of the era to share components or platforms. The manual should cover compatibility with all these variants.
Performance
Transmission Impact On Performance:
Manual and CVT transmissions impact acceleration, fuel economy, and driving feel. Proper maintenance and repair ensure optimal performance from the powertrain.
Drivetrain Configurations:
Rear-wheel drive (RWD) was the predominant configuration for the 340/360, making the transmission a central component of the drivetrain.
Fuel System
Fuel System Interaction:
Transmission control units (on some automatic/CVT variants) can interface with the engine management system for optimized performance and fuel efficiency. Fuel delivery methods (carburetor vs. fuel injection) would vary by engine and market.
🔧 Transmission
Standard
Standard Transmission Type:
Manual transmission (typically 4 or 5-speed) was common.
Manual Gear Configurations:
Common manual transmissions include 4-speed and 5-speed configurations.
Optional
Optional Transmission Type:
Automatic transmission and the notable CVT (Continuous Variable Transmission) were offered as options, particularly on specific models like the 360GLT and later 340/360 variants. The inclusion of CVT in the product name is a significant detail.
Automatic Transmission Types:
Various automatic transmissions were offered, the specifics of which would be detailed in the manual.
Features
Cv Transmission Technology:
The mention of CVT indicates a focus on this advanced (for its time) transmission technology, which offers seamless gear ratio changes for improved efficiency and driving smoothness. The manual would cover its unique operating principles, maintenance, and repair.
Gear Ratio Information:
The manual would contain specific gear ratios for all manual and automatic transmissions offered, essential for performance calculations and diagnosis.
📐 Dimensions
Exterior
Vehicle Body Styles:
3-door hatchback, 5-door hatchback, and 4-door sedan body styles were available for the 340/360 series. Transmission choice could influence specific driveline component dimensions.
Wheelbase:
Wheelbase figures would be provided, influencing handling and stability. Transmission tunnel design is integrated into this.
Interior
Interior Layout:
Front-engine, rear-wheel drive layout. Transmission tunnel and driveline components are integrated into the vehicle's underbody structure.
Cargo
Cargo Space:
Varies by body style (hatchback vs. sedan); transmission type does not significantly alter fundamental cargo capacity but may affect floor height in certain areas.
Weights
Transmission Weight Impact:
The weight of manual vs. automatic vs. CVT transmissions can differ, impacting overall vehicle weight and thus handling and fuel economy. The manual would provide specifications for specific transmission units.
Gross Vehicle Weight Rating:
GVWR varies by specific model and configuration; the manual would provide these figures for accurate load management.
🛡️ Safety Features
Ratings
Historical Safety Ratings:
Safety ratings from the production era might not directly correspond to modern standards. However, Volvo's reputation for safety was developing during this period. Manual coverage focuses on mechanical safety of the transmission.
Active Features
Transmission Related Safety Features:
Features like neutral safety switches (on automatics) preventing starting in gear, and potentially parking brake interlocks. Proper transmission function is crucial for predictable braking and handling.
Parking Pawl Mechanism:
For automatic transmissions, the manual would detail the parking pawl mechanism, its function, and maintenance.
Passive Features
Structural Safety:
The manual primarily addresses the mechanical integrity and repair of the transmission, which is a critical component for vehicle control and safety.
💡 Technology Features
Infotainment
Infotainment Systems:
Infotainment systems were basic during the production years of the 340/360 (e.g., radio, cassette player). Transmission technology is mechanical and hydraulic/electronic, not directly integrated with infotainment.
Driver Assistance
Driver Assistance Features:
Driver assistance features were rudimentary or non-existent during this period. The primary 'technology' is the transmission itself, particularly the CVT option.
Cruise Control Integration:
On models equipped with cruise control, the transmission's behavior is managed by this system; the manual may touch upon this integration.
Connectivity
Vehicle Connectivity:
No electronic connectivity features were present in these vehicles.
🔧 Maintenance
Service Intervals
Transmission Fluid Service:
Intervals vary by transmission type (manual, automatic, CVT) and operating conditions. Typically, manual transmission fluid might be checked at 15,000-30,000 miles and changed at 30,000-60,000 miles. Automatic/CVT fluid and filter changes are more critical, often recommended every 20,000-40,000 miles. The manual will specify exact intervals.
Clutch Maintenance Intervals:
Clutch wear is a common maintenance item. While not strictly a fluid service, the manual would cover inspection and replacement intervals based on driving conditions.
Fluid Specifications
Transmission Fluid Types:
Manual transmissions typically use GL-4 or GL-5 gear oil (viscosity SAE 75W-90 or 80W-90). Automatic transmissions require specific ATF (Automatic Transmission Fluid) – likely Dexron II or III. CVT transmissions require specialized CVT fluid, which is critical for their operation. The manual will detail precise Volvo part numbers and specifications.
Transmission Fluid Capacity:
The manual will specify the exact fluid capacity for each transmission type, crucial for correct filling and preventing over or underfilling.
Coolant For Automatic Transmissions:
Some automatic transmissions require transmission fluid coolers, often integrated with the engine's cooling system. The manual would cover this integration.
Known Issues
Common Transmission Problems:
Common issues can include wear in synchronizers (manual), clutch wear, leaks from seals and gaskets, failure of automatic transmission solenoids or valve bodies, and specific CVT component wear or belt issues. The manual will guide diagnosis and repair for these.
Cv Transmission Specific Issues:
CVTs are known for potential issues with belts, pulleys, and control units. This manual's focus on CVT indicates detailed guidance on these unique components.
Manual Transmission Synchromesh Wear:
Synchromesh rings in manual transmissions can wear over time, leading to difficult gear changes. The manual provides procedures for their inspection and replacement.
📚 Vehicle History
Brand Heritage
Volvo History:
Volvo, a Swedish manufacturer, has a long-standing reputation for safety, durability, and practical design. The 300 series represented an important step in expanding Volvo's model range.
Model Evolution
340 360 Series Development:
The Volvo 300 series (340/360) originated from the DAF company, which Volvo acquired. These models were initially designed with front-wheel drive in mind by DAF but were later re-engineered by Volvo for rear-wheel drive in many configurations, while some later models retained FWD. The introduction of the CVT was a significant technological advancement for the line.
Cv Transmission Introduction Era:
The CVT was a significant technological step for Volvo in the compact segment during the 1980s, aiming to improve efficiency and drivability.
Production
Production Location:
Primarily produced in the Netherlands (originally by DAF, then by Volvo) and also in Sweden.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Volvo 300 series was not typically associated with major performance or luxury awards. Its appeal was in its practicality, durability, and Volvo's safety reputation, particularly within its market segment.