Volvo A25D Articulated Dump Truck Service Repair Shop Manual
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đˇď¸ Basic Information Identification Make: Volvo Model: A25D Vehicle Type: Articulated Dump Truck Manual Product Name: Volvo A25D Articulated Dump Truck Service Repair Shop Manual Download Manual Product Description: Full professional quality in-depth Service & Repair manual download for Volvo A25D Articulated Dump Truck. đ Introduction Market Position Market Position: Essential technical documentation for owners and technicians of the Volvo A25D articulated dump truck, enabling self-sufficiency in maintenance and repair. Competitive Analysis Competitive Analysis: Offers significant cost savings compared to dealership service or other less comprehensive repair guides. Provides professional-level detail for DIY repairs. Key Features Key Features: Instant download, cross-platform compatibility (PC, MAC, Tablets, Smartphones), step-by-step instructions, clear pictures, comprehensive wiring diagrams, covers all models and engine types for stated years. Manual Purpose Manual Purpose: To empower owners and technicians to perform all necessary servicing, maintenance, and repair operations efficiently and cost-effectively. Ease Of Use Ease Of Use: Designed for ease of use, with simple navigation for opening and viewing on various devices. Value Proposition Value Proposition: Save thousands of dollars on repairs and maintenance by performing the work yourself with expert guidance. đ Manual Details Coverage Areas Coverage Areas: All servicing and repair jobs, routine maintenance. Page Count Page Count: N/A (Digital Download) Manual Type Manual Type: Service Repair Shop Manual Language Language: English Format Format: PDF Download Compatible Devices Compatible Devices: PC, MAC, Tablets, Smartphones Delivery Delivery Method: Instant download upon payment receipt. đ Manual Coverage Systems Covered Systems Covered: Engine, powertrain, transmission, drivetrain, hydraulics, braking system, steering system, electrical system, chassis, bodywork, operator cabin systems, cooling system, fuel system, exhaust system, lubrication system, climate control. Electrical System: Includes wiring diagrams, component identification, troubleshooting for starter, alternator, lighting, sensors, and control modules. Hydraulic System: Detailed coverage of pumps, valves, cylinders, hoses, filters, reservoir, steering, and implement hydraulic circuits, including troubleshooting and repair. Chassis And Frame: Includes inspection and repair of the articulated frame, suspension components, and mounting points. Braking System: Detailed information on service brakes, parking brake, retarder system (if applicable), hydraulic brake circuits, and components. Operator Cabin: Details on cabin controls, instrumentation, HVAC system, and operator comfort features relevant to maintenance and repair. Cooling System: Information on radiator, fan, thermostat, water pump, hoses, and coolant system troubleshooting. Exhaust System: Covers exhaust manifold, pipes, mufflers, and emission control components, including maintenance and repair. Lubrication System: Details on engine oil lubrication, hydraulic oil lubrication, and grease points, including capacities and procedures. Procedures Included Procedures Included: Step-by-step repair instructions, routine maintenance, troubleshooting, diagnostic procedures, component removal and installation, adjustments, rebuild procedures, wiring diagrams. Troubleshooting: Systematic diagnostic procedures for identifying faults, error codes, and performance issues across all major machine systems. Component Rebuild: Step-by-step instructions for disassembling, inspecting, replacing parts, and reassembling major components like engines, transmissions, and hydraulic cylinders. Calibration And Adjustment: Procedures for calibrating sensors, adjusting linkages, setting pressures, and ensuring proper system operation. Technical Depth Technical Depth: Comprehensive, in-depth, professional quality covering all aspects of service, repair, and maintenance from basic to advanced diagnostics and rebuilds. Diagrams Included: Detailed electrical wiring diagrams, hydraulic schematics, and mechanical component diagrams. Illustrations: Step-by-step instructions are accompanied by clear pictures and illustrations. đ Manual Specifications File Format File Format: PDF Searchable Text: Likely searchable text within the PDF for quick information retrieval. Print Quality Print Quality: Professional quality, suitable for printing high-resolution diagrams and text. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) âď¸ Engine Specifications Primary Engine Primary Engine: Likely Volvo D9-380 or similar 9.0L diesel engine (specific engine variants depend on model year and configuration, as per manual coverage statement). Performance Performance: Manual provides detailed specifications for horsepower, torque, engine RPM ranges, and operating parameters. Fuel System Fuel System: Covers fuel injection system, fuel pump, filters, lines, and related diagnostics and repair procedures. Fuel System Type: Direct injection, electronically controlled (e.g., EDC - Electronic Diesel Control). Engine Displacements Engine Displacements: Typically 9.0 Liters for D9-380 engine variant, manual covers specific displacements for all included engine types. đ§ Transmission Standard Standard: Likely a fully automatic transmission, e.g., a Volvo or ZF powershift transmission, with specific model details provided within the manual. Optional Optional: Manual may detail variations or optional transmission configurations if applicable to the A25D model range. Features Features: Details on torque converter, planetary gear sets, shift controls, transmission cooler, and maintenance procedures for lubrication and hydraulic systems. đ Dimensions Exterior Exterior Length: Refer to manual for precise dimensions (typically around 9-10 meters). Exterior Width: Refer to manual for precise dimensions (typically around 3 meters). Exterior Height: Refer to manual for precise dimensions (typically around 3.5 meters). Wheelbase: Refer to manual for precise wheelbase (articulated steering configuration). Weights Curb Weight: Refer to manual for precise weight (typically in the 19,000 - 20,000 kg range). Payload Capacity: Refer to manual for precise payload (typically...
Volvo A25D Articulated Dump Truck Service Repair Shop Manual Download
Manual Product Description:
Full professional quality in-depth Service & Repair manual download for Volvo A25D Articulated Dump Truck.
đ Introduction
Market Position
Market Position:
Essential technical documentation for owners and technicians of the Volvo A25D articulated dump truck, enabling self-sufficiency in maintenance and repair.
Competitive Analysis
Competitive Analysis:
Offers significant cost savings compared to dealership service or other less comprehensive repair guides. Provides professional-level detail for DIY repairs.
Key Features
Key Features:
Instant download, cross-platform compatibility (PC, MAC, Tablets, Smartphones), step-by-step instructions, clear pictures, comprehensive wiring diagrams, covers all models and engine types for stated years.
Manual Purpose
Manual Purpose:
To empower owners and technicians to perform all necessary servicing, maintenance, and repair operations efficiently and cost-effectively.
Ease Of Use
Ease Of Use:
Designed for ease of use, with simple navigation for opening and viewing on various devices.
Value Proposition
Value Proposition:
Save thousands of dollars on repairs and maintenance by performing the work yourself with expert guidance.
đ Manual Details
Coverage Areas
Coverage Areas:
All servicing and repair jobs, routine maintenance.
Includes wiring diagrams, component identification, troubleshooting for starter, alternator, lighting, sensors, and control modules.
Hydraulic System:
Detailed coverage of pumps, valves, cylinders, hoses, filters, reservoir, steering, and implement hydraulic circuits, including troubleshooting and repair.
Chassis And Frame:
Includes inspection and repair of the articulated frame, suspension components, and mounting points.
Braking System:
Detailed information on service brakes, parking brake, retarder system (if applicable), hydraulic brake circuits, and components.
Operator Cabin:
Details on cabin controls, instrumentation, HVAC system, and operator comfort features relevant to maintenance and repair.
Cooling System:
Information on radiator, fan, thermostat, water pump, hoses, and coolant system troubleshooting.
Exhaust System:
Covers exhaust manifold, pipes, mufflers, and emission control components, including maintenance and repair.
Lubrication System:
Details on engine oil lubrication, hydraulic oil lubrication, and grease points, including capacities and procedures.
Systematic diagnostic procedures for identifying faults, error codes, and performance issues across all major machine systems.
Component Rebuild:
Step-by-step instructions for disassembling, inspecting, replacing parts, and reassembling major components like engines, transmissions, and hydraulic cylinders.
Calibration And Adjustment:
Procedures for calibrating sensors, adjusting linkages, setting pressures, and ensuring proper system operation.
Technical Depth
Technical Depth:
Comprehensive, in-depth, professional quality covering all aspects of service, repair, and maintenance from basic to advanced diagnostics and rebuilds.
Diagrams Included:
Detailed electrical wiring diagrams, hydraulic schematics, and mechanical component diagrams.
Illustrations:
Step-by-step instructions are accompanied by clear pictures and illustrations.
đ Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable text within the PDF for quick information retrieval.
Print Quality
Print Quality:
Professional quality, suitable for printing high-resolution diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
âď¸ Engine Specifications
Primary Engine
Primary Engine:
Likely Volvo D9-380 or similar 9.0L diesel engine (specific engine variants depend on model year and configuration, as per manual coverage statement).
Performance
Performance:
Manual provides detailed specifications for horsepower, torque, engine RPM ranges, and operating parameters.
Fuel System
Fuel System:
Covers fuel injection system, fuel pump, filters, lines, and related diagnostics and repair procedures.
Fuel System Type:
Direct injection, electronically controlled (e.g., EDC - Electronic Diesel Control).
Engine Displacements
Engine Displacements:
Typically 9.0 Liters for D9-380 engine variant, manual covers specific displacements for all included engine types.
đ§ Transmission
Standard
Standard:
Likely a fully automatic transmission, e.g., a Volvo or ZF powershift transmission, with specific model details provided within the manual.
Optional
Optional:
Manual may detail variations or optional transmission configurations if applicable to the A25D model range.
Features
Features:
Details on torque converter, planetary gear sets, shift controls, transmission cooler, and maintenance procedures for lubrication and hydraulic systems.
đ Dimensions
Exterior
Exterior Length:
Refer to manual for precise dimensions (typically around 9-10 meters).
Exterior Width:
Refer to manual for precise dimensions (typically around 3 meters).
Exterior Height:
Refer to manual for precise dimensions (typically around 3.5 meters).
Wheelbase:
Refer to manual for precise wheelbase (articulated steering configuration).
Weights
Curb Weight:
Refer to manual for precise weight (typically in the 19,000 - 20,000 kg range).
Payload Capacity:
Refer to manual for precise payload (typically around 25,000 kg or 25 metric tons).
Cargo
Cargo Volume:
Refer to manual for precise volume (typically around 15-18 cubic meters).
đĄď¸ Safety Features
Ratings
Safety Ratings:
Manual details safety features and procedures related to the operation and maintenance of heavy machinery, but no official crash ratings apply.
Active Features
Active Features:
Information on braking systems (wet disc brakes), steering assist, rollover protective structures (ROPS) and falling object protective structures (FOPS) if equipped.
Passive Features
Passive Features:
Coverage of seat belts, operator cabin safety features, emergency stops, and hydraulic safety lockouts.
đĄ Technology Features
Infotainment
Infotainment:
Basic operator interface, likely featuring functional displays for machine status, warnings, and potentially basic diagnostics. Manual covers electrical systems and interface diagnostics.
Driver Assistance
Driver Assistance:
While not modern automotive driver assistance, it details hydraulic controls, braking systems, and steering systems crucial for safe operation.
Connectivity
Connectivity:
Focus is on mechanical and electrical systems; modern telematics or connectivity features are not a primary focus of this type of service manual unless related to diagnostic ports.
đ§ Maintenance
Service Intervals
Service Intervals:
Manual provides detailed schedules for daily, weekly, monthly, and annual inspections and servicing (e.g., oil changes, filter replacements, greasing points, system checks).
Lubrication Points:
Daily, weekly, and monthly greasing schedules for articulation points, kingpin, suspension, and other critical pivot points.
Fluid Specifications
Engine Oil Type:
Varies by engine model and operating temperature, manual specifies exact API/ACEA classifications and viscosity grades (e.g., SAE 15W-40, 10W-30).
Hydraulic Oil Type:
Manual specifies appropriate hydraulic fluid type (e.g., ISO VG 46, anti-wear hydraulic oil) and capacity.
Transmission Fluid Type:
Manual specifies transmission fluid type (e.g., JDM J1453, Allison TES 295, or Volvo specific) and capacity.
Coolant Type:
Manual specifies coolant type (e.g., Volvo VCS, ELC, or equivalent) and mixture ratio.
Brake Fluid Type:
Manual specifies appropriate brake fluid type (e.g., DOT 3, DOT 4) if applicable to service brakes.
Grease Type:
Manual specifies recommended grease types for lubrication points (e.g., Lithium complex EP grease).
Known Issues
Common Issues:
Manual includes troubleshooting sections that address common wear-and-tear issues, potential electrical faults, hydraulic leaks, or drivetrain component problems specific to the A25D.
đ Vehicle History
Brand Heritage
Brand Heritage:
Volvo Construction Equipment has a long-standing reputation for producing robust and reliable heavy-duty vehicles.
Model Evolution
Model Evolution:
The A25D is part of Volvo's series of articulated haulers, representing advancements in technology and design over previous generations, likely succeeding the A25C and preceding later models.
Production
Production Years:
The A25D model was produced from approximately the mid-2000s to the late 2000s (specific years depend on market and updates, exact range covered by manual).