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2004 Volvo S60 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Volvo Model: S60 Year: 2004 Model Generation: First Generation (2000-2009) Chassis Code: P2 👋 Introduction Market Position Market Position: Premium mid-size sedan known for safety, comfort, and distinctive Scandinavian design. Competitive Analysis Competitive Analysis: Competed against the BMW 3 Series, Mercedes-Benz C-Class, Audi A4, and Lexus IS series. Key Features Key Features: Robust safety features (WHIPS, SIPS, IC), comfortable interior, available All-Wheel Drive (AWD). Manual Advantage Manual Advantage: Provides licensed, OE-derived repair information, offering a convenient and cost-effective alternative to printed manuals for DIY enthusiasts and independent repair shops. 📋 Manual Details Coverage Areas Coverage Areas: Full Vehicle Service and Repair Page Count Page Count: Extensive (Digital Content) Manual Type Manual Type: Service and Repair Manual Software Language Language: English Format Format: Online Software (Web-based Access) Access Duration Access Duration: 1 Year 📖 Manual Coverage Systems Covered Systems Covered: Engine, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Diagnostics Procedures Included Procedures Included: Scheduled Maintenance, Routine Repairs, Component Replacement, Diagnostic Procedures, Troubleshooting, Wiring Diagrams, Specifications Technical Depth Technical Depth: Comprehensive: From basic fluid changes to complex engine and electrical system diagnostics and repair. Diagnostic Tools Diagnostic Tools: Information relevant for use with VIDA (Volvo Information and Diagnostics for Aftersales) or compatible OBD-II scanners. 📊 Manual Specifications File Format File Format: N/A (Web-based access) Print Quality Print Quality: N/A (Digital Content) Binding Type Binding Type: N/A (Digital Content) Paper Type Paper Type: N/A (Digital Content) Compatibility Compatibility: PC, Laptop, Smartphone, Tablet via Web Browser Internet Requirement Internet Requirement: Required for Access ⚙️ Engine Specifications Primary Engine Engine Variant 1: 2.4L (2435cc) Inline-5 (Naturally Aspirated) Engine Code 1: B5244S Horsepower 1: 170 hp @ 6000 rpm Torque 1: 170 lb-ft @ 4500 rpm Engine Variant 2: 2.4L (2435cc) Turbocharged Inline-5 (T5) Engine Code 2: B5244T3 Horsepower 2: 218 hp @ 5000 rpm Torque 2: 236 lb-ft @ 2400 rpm Engine Variant 3: 2.5L (2521cc) Turbocharged Inline-5 (T5 AWD) Engine Code 3: B5254T2 Horsepower 3: 218 hp @ 5000 rpm Torque 3: 236 lb-ft @ 2400 rpm Fuel System Fuel System: Electronic Fuel Injection (EFI) Induction Induction System: Naturally Aspirated or Turbocharged (Intercooled) Emission Control Emission Control: Catalytic Converter, Oxygen Sensors, EGR (if applicable) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (M56H for FWD models) Optional Optional Transmission: 5-speed Automatic (AW55-50SN for FWD, AW55-51SN for AWD) Features Transmission Features: Geartronic manual shifting mode on automatic transmission. Drivetrain Drivetrain: Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) with electronically controlled coupling. 📐 Dimensions Exterior Length: 185.4 inches (4709 mm) Width: 70.2 inches (1783 mm) Height: 56.7 inches (1440 mm) Wheelbase: 109.9 inches (2791 mm) Weights Curb Weight Min: 3,250 lbs (approx.) Curb Weight Max: 3,600 lbs (approx.) Cargo Cargo Volume: 14.5 cu ft 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star IIHS Front Offset Driver: Good IIHS Side Impact: Good Active Features Active Safety Features: ABS, EBD, Traction Control (TC), Stability and Traction Control (STC), Optional AWD. Passive Features Passive Safety Features: Dual front airbags, Side airbags (IC - Inflatable Curtain for front and rear passengers), Whiplash Protection System (WHIPS), Side Impact Protection System (SIPS). 💡 Technology Features Infotainment Infotainment System: Dolby Pro Logic II sound system, optional premium audio upgrades, CD player, Radio Data System (RDS). Driver Assistance Driver Assistance Features: Cruise Control, optional Parking Assist Sensors. Connectivity Connectivity Features: Onboard computer, basic trip functions. No integrated Bluetooth or USB for 2004 model year. Lighting Lighting Features: Projector-style headlamps, optional Xenon HID headlights. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (or per oil life indicator). Major Service Interval: Refer to manual, typically includes spark plugs, cabin filter, engine air filter around 60,000 - 100,000 miles. Fluid Specifications Engine Oil Specification: SAE 5W-30 Synthetic (API SN or higher, ACEA A3/B4 or A5/B5, or Volvo VCC 95200356) Coolant Specification: Volvo Coolant (Blue) or equivalent (G48/HOAT Type), mixture 50/50 with distilled water. Automatic Transmission Fluid: AW-1 (JWS 3309) or equivalent (e.g., Mobil 3309) for AW55-50SN/51SN transmissions. Brake Fluid Specification: DOT 4 Power Steering Fluid: Volvo Power Steering Fluid or Dexron III/Mercon equivalent. Known Issues Common Issues: PCV system blockage (can lead to oil leaks, rough idle), Electronic Control Module (ECM) failures, ABS module issues, Fuel pump failures, Suspension component wear (control arm bushings, ball joints), Turbocharger issues (on T5 models), ETM (Electronic Throttle Module) failure. Filter Part Numbers Oil Filter Part Number Example: Volvo P/N 30750002 (or equivalent aftermarket) 📚 Vehicle History Brand Heritage Brand Heritage: Volvo, a Swedish manufacturer, is renowned for its long-standing commitment to automotive safety and engineering innovation. Model Evolution Model Evolution: The S60 was introduced in 2000 as a sportier, more stylish successor to the S70, sharing its platform (P2) with the V70 wagon and XC70 crossover. Production Production Location: Ghent, Belgium;...
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2004 Volvo S60 Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Volvo
Model:
S60
Year:
2004
Model Generation:
First Generation (2000-2009)
Chassis Code:
P2
👋 Introduction
Market Position
Market Position:
Premium mid-size sedan known for safety, comfort, and distinctive Scandinavian design.
Competitive Analysis
Competitive Analysis:
Competed against the BMW 3 Series, Mercedes-Benz C-Class, Audi A4, and Lexus IS series.
Key Features
Key Features:
Robust safety features (WHIPS, SIPS, IC), comfortable interior, available All-Wheel Drive (AWD).
Manual Advantage
Manual Advantage:
Provides licensed, OE-derived repair information, offering a convenient and cost-effective alternative to printed manuals for DIY enthusiasts and independent repair shops.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full Vehicle Service and Repair
Page Count
Page Count:
Extensive (Digital Content)
Manual Type
Manual Type:
Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Software (Web-based Access)
Access Duration
Access Duration:
1 Year
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Drivetrain, Brakes, Suspension, Steering, Electrical System, HVAC, Body, Diagnostics
Procedures Included
Procedures Included:
Scheduled Maintenance, Routine Repairs, Component Replacement, Diagnostic Procedures, Troubleshooting, Wiring Diagrams, Specifications
Technical Depth
Technical Depth:
Comprehensive: From basic fluid changes to complex engine and electrical system diagnostics and repair.
Diagnostic Tools
Diagnostic Tools:
Information relevant for use with VIDA (Volvo Information and Diagnostics for Aftersales) or compatible OBD-II scanners.
📊 Manual Specifications
File Format
File Format:
N/A (Web-based access)
Print Quality
Print Quality:
N/A (Digital Content)
Binding Type
Binding Type:
N/A (Digital Content)
Paper Type
Paper Type:
N/A (Digital Content)
Compatibility
Compatibility:
PC, Laptop, Smartphone, Tablet via Web Browser
Internet Requirement
Internet Requirement:
Required for Access
⚙️ Engine Specifications
Primary Engine
Engine Variant 1:
2.4L (2435cc) Inline-5 (Naturally Aspirated)
Engine Code 1:
B5244S
Horsepower 1:
170 hp @ 6000 rpm
Torque 1:
170 lb-ft @ 4500 rpm
Engine Variant 2:
2.4L (2435cc) Turbocharged Inline-5 (T5)
Engine Code 2:
B5244T3
Horsepower 2:
218 hp @ 5000 rpm
Torque 2:
236 lb-ft @ 2400 rpm
Engine Variant 3:
2.5L (2521cc) Turbocharged Inline-5 (T5 AWD)
Engine Code 3:
B5254T2
Horsepower 3:
218 hp @ 5000 rpm
Torque 3:
236 lb-ft @ 2400 rpm
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Induction
Induction System:
Naturally Aspirated or Turbocharged (Intercooled)
Emission Control
Emission Control:
Catalytic Converter, Oxygen Sensors, EGR (if applicable)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (M56H for FWD models)
Optional
Optional Transmission:
5-speed Automatic (AW55-50SN for FWD, AW55-51SN for AWD)
Features
Transmission Features:
Geartronic manual shifting mode on automatic transmission.
Drivetrain
Drivetrain:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) with electronically controlled coupling.
📐 Dimensions
Exterior
Length:
185.4 inches (4709 mm)
Width:
70.2 inches (1783 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
109.9 inches (2791 mm)
Weights
Curb Weight Min:
3,250 lbs (approx.)
Curb Weight Max:
3,600 lbs (approx.)
Cargo
Cargo Volume:
14.5 cu ft
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
IIHS Front Offset Driver:
Good
IIHS Side Impact:
Good
Active Features
Active Safety Features:
ABS, EBD, Traction Control (TC), Stability and Traction Control (STC), Optional AWD.
Passive Features
Passive Safety Features:
Dual front airbags, Side airbags (IC - Inflatable Curtain for front and rear passengers), Whiplash Protection System (WHIPS), Side Impact Protection System (SIPS).
💡 Technology Features
Infotainment
Infotainment System:
Dolby Pro Logic II sound system, optional premium audio upgrades, CD player, Radio Data System (RDS).
Driver Assistance
Driver Assistance Features:
Cruise Control, optional Parking Assist Sensors.
Connectivity
Connectivity Features:
Onboard computer, basic trip functions. No integrated Bluetooth or USB for 2004 model year.
Lighting
Lighting Features:
Projector-style headlamps, optional Xenon HID headlights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (or per oil life indicator).
Major Service Interval:
Refer to manual, typically includes spark plugs, cabin filter, engine air filter around 60,000 - 100,000 miles.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 Synthetic (API SN or higher, ACEA A3/B4 or A5/B5, or Volvo VCC 95200356)
Coolant Specification:
Volvo Coolant (Blue) or equivalent (G48/HOAT Type), mixture 50/50 with distilled water.
Automatic Transmission Fluid:
AW-1 (JWS 3309) or equivalent (e.g., Mobil 3309) for AW55-50SN/51SN transmissions.
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
Volvo Power Steering Fluid or Dexron III/Mercon equivalent.
Known Issues
Common Issues:
PCV system blockage (can lead to oil leaks, rough idle), Electronic Control Module (ECM) failures, ABS module issues, Fuel pump failures, Suspension component wear (control arm bushings, ball joints), Turbocharger issues (on T5 models), ETM (Electronic Throttle Module) failure.
Filter Part Numbers
Oil Filter Part Number Example:
Volvo P/N 30750002 (or equivalent aftermarket)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Volvo, a Swedish manufacturer, is renowned for its long-standing commitment to automotive safety and engineering innovation.
Model Evolution
Model Evolution:
The S60 was introduced in 2000 as a sportier, more stylish successor to the S70, sharing its platform (P2) with the V70 wagon and XC70 crossover.
Production
Production Location:
Ghent, Belgium; Torslanda, Sweden
🏆 Awards & Recognition
Recognitions
Recognitions:
Consistently ranked highly for safety by IIHS and NHTSA. Often praised for its comfortable ride and distinctive styling.
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