WESTERBEKE 90A FOUR MARINE DIESEL ENGINE and 32.0 KW60 Hz BEDA 25.0 KW50 Hz BEDA MARINE DIESEL GENERATORS SINGLE AND THREE PHASE Service Repair Manual

This manual contains maintenance and repair procedure for the WESTERBEKE 90A FOUR MARINE DIESEL ENGINE and 32.0 KW60 Hz BEDA 25.0 KW50 Hz BEDA MARINE DIESEL GENERATORS SINGLE AND THREE PHASE. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. Its the same type of Manual that your local Dealer/Mechanic would use.

TABLE OF CONTENTS
Introduction ......................................................................... 2 32 KW BEDA Generator Parts Identification ................. 102
90A Four Propulsion Engine Specifications ...................... .4 Generator Information ..................................................... 103
90A Four Propulsion Engine Parts Identification ............... 5 Generator Control Panel Switches .................................. 104
Testing for Overhaul. .......................................................... 6 Control Panel Troubleshooting ........................................ 105
Engine Troubleshooting ...................................................... 7 The BE Generator, Single and Three Phase .................... 106
Engine Disassembly .......................................................... 14 Generator AC Voltage Connections ................................ .l07
Engine Inspection and Repair ........................................... 20 Voltage Regulator Adjustments ....................................... 109
Engine Reassembly ........................................................... 31 Internal Wiring Schematics ............................................. 110
Exhaust Manifold .............................................................. 47 BE Troubleshooting ......................................................... 112
Engine Adjustments .......................................................... .48 Electronic Governor ......................................................... 113
Lubrication System ........................................................... 51 Troubleshooting the Electronic Governor ....................... .114
Cooling System ................................................................. 54 Shore Power Transfer Switch .......................................... 115
Fuel System ....................................................................... 59 32 KW BEDA Generator Wiring Diagram #040425
Starter Motor ..................................................................... 64 (Single Relay) ............................................................. 116
Admiral Control Panel. ...................................................... 78
Captain Control Panel. ....................................................... 79
Control Panel Troubleshooting ......................................... 80
32 KW BEDA Generator Wiring Schematic #040425
(Single Relay) ............................................................. .117
32 KW BEDA Generator Wiring Diagram #040425
(Two Relays) ............................................................... 118
DC Electrical System ........................................................ 81 32 KW BEDA Generator Wiring Schematic #040425
Alternator ........................................................................... 82 (Two Relays) ......................................................... , ...... 119
Dual Output Alternators .................................................... 84
90A Four Propulsion Engine
Wiring Diagram # 41343 ............................................. 86
90A Four Propulsion Engine
Wiring Schematic # 41343 .......................................... 87
Hurth HSW Transmissions ............................................... 88
32 KW BEDA Generator Wiring Diagram #44737
(Two Relays) (plug-in Remote Start/Stop Panel) ....... 120
32 KW BEDA Generator Wiring Schematic #44737
(Two Relays)(Plug-in Remote Start/Stop Panel) ....... 121
32 KW BEDA Generator Wiring Diagram #041128
(Single Relay) 24 VDC Special Spec ......................... 122
Hurth HBW 250 Transmission ......................................... 91
Borg Warner Velvet Drive Transmission .......................... 93
Transmission Troubleshooting .......................................... 96
32 KW BEDA Generator Wiring Schematic #041128
(Single Relay) 24 VDC Special Spec ......................... 123
32 KW BEDA Generator Wiring Diagram #44806
(Two Relays) (Plug-in Remote Start/Stop Panel) ....... 124
Standard Hardware / Sealants & Lubricants ..................... 98 32 KW BEDA Generator Wiring Schematic #44806
90A Four Torque Specifications ....................................... 99 (Two Relays) (Plug-in Remote Start/Stop Panel) ....... 125
32 KW BEDA Generator Specifications ........................ .lOO Special Tools - Generator ................................................ 126
Index ................................................................................ 128
Metric Conversions ......................................................... 130
Standard and Metric Conversion Data ............................ 131


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