WESTERBEKE Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase*Factory Service / Repair/ Workshop Manual Instant Download!

This manual contains maintenance and repair procedure for the WESTERBEKE Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.

Models Covers:

6.5 MCG 60HZ 5.2 MCG 50HZ
5.0 MCG 60HZ 4.2 MCG 50HZ
Multi-port ELECTRONIC FUEL INJECTION MARINE GASOLINE GENERATOR Single Phase

TABLE OF CONTENTS
CARBON MONOXIDE/LOW CO DATA .... V COMPONENT STATIC TESTING ......... 53
EMISSIONS/EXHAUST CATALYST MAINTENANCE ... VII MAP SENSOR STEPPER MOTOR ............................ 53
TESTING FOR ENGINE OVERHAUL ............................. 2 OIL PRESSURE SENSOROXYGEN SENSOR ........ 54
TESTING ENGINE COMPRESSION ............................... 3
ENGINE TROUBLESHOOTING ...................................... 4
DC CIRCUIT BREAKERWB OXYGEN SENSOR .. 54
HIGH/LOW RPM SHUTDOWN .................................. 54
EXHAUST TEMPERATURE SWITCH ....................... 54
DISASSEMBLY/ASSEMBLY PROCEDURES .................. 6 MAGNETIC PICK-UP COIL ...................................... 55
REMOVING THE GENERATOR ..................................... & FUEL PRESSURE PUMP ............................................ 55
DISASSEMBLY OF EXTERIOR ENGINE COMPONENT .9
REMOVING FUEL SYSTEM ....................................... .IO
FUEL INJECTOR ........................................................ 56
AIR AND COOLANT TEMPERATURE SENSORS .56
FUEL PRESSURE SYSTEM ...................................... 56
REMOVING THE TIMING BELT .................................. 11 ENGINE TROUBLESHOOTING AND
SOFTWARE DIAGNOSTICS ........................................ 51
. DISASSEMBLY, INSPECTION AND REASSEMBLY CONTROL BOX COMPONENTS ............................... 57
OF THE MAIN ENGINE ....................................... 1533 SOFIWARE DIAGNOSTICS (CHART) .................... 58
ON-BOARD DIAGNOSTICS ..................................... 62
COOLANT CIRCULATING PUMP ................................ 34
EXHAUST MAN1FOLD/HEAT EXCHANGER ................. 35 BC GENERATOR ....................................................... 67
DISTRIBUTER ............................................................ 36 AC TERMINAL CONNECTIONS ............................... 67
RAW WATER PUMP ................................................... 37
TIGHTENING TORQUES (ENGINE) ........................... 35
SPECIAL TOOLS (ENGINE ....................................... 39
GENERATOR OpTPUT ............................................... 68
ROTATING AUXILLARY WINDING ......................... 68
EXPLODED VIEW ...................................................... 69
CONTROL BOX ........................................................... 69
SERVICE STANDARDS AND LIMITS ....................... 40
BC GENERATOR TROUBLESHOOTING ...................... 70
EXCITING THE GENERATOR ................................... 70
MAIN STATOR RESIDUAL VOLTAGE ..................... 70
ENGINE ADJUSTMENTS .................... ; ...................... .42 TESTING THE DIODES .............................................. ?!
SPEED SENSOR .......................................................... 42 NO-LOAD VOLTAGE ADJUSTMENT ....................... 71
IGNITION TIMING ...................................................... 42 AC HERTZ CONVERSION ......................................... 71
VALVE CLEARANCE ................................................. 42 BC GENERATOR TROUBLESHOOTING (CHART) ....... 12
CAM SENSOR .............................................................. 42
SPARK PLUGS ............................................................. 43
DRIVE BELTS .............................................................. 43
IGNITION WIRES ........................................................ 43
INTERNAL WIRING SCHEMATIC ................. .......... 72
TESTING THE EXCITER WINDINGS ...................... 73
TESTING CONTINUITY ............................................. 74
TESTING CAPACITORS ............................................. 74
BLEEDING THE FUEL SYSTEM ................................. .44 BC ROTOR- TESTING ............................................... 75
OIL PRESSURE .......................................................... 45 TESTING WINDINGS ................................................. 75
MEASURING EXHAUST PRESSURE ......................... .45 TESTING CONTINUITY ............................................. 75
IGNITION COIL-TESTING .......................................... .46 SPECIAL :fOOLS (GENERATOR) ................................ 76
POINT GAP-TESTING ................................................ .46 SHORE POWER TRANSFER SWITCH ........................ 77
IGNITER-TESTING ..................................................... 46
PICK-UP COIL-TESTING ........................ : .................. .46 WIRING DIAGRAMS (#55536) ............................. 18-82
BATTERY CHARGER-TESTING .................................. .47 DC AUXILLIARY POWER ADAPTER ........................... 83
STARTER MOTOR ..................................................... .48 REMOTE PANEL WIRING ........................................... 83
EXPLODED VIEW ....................................................... 49 REMOTE OIL FILTER ................................................. 84
SERVICING .................................................................. 50 ENGINE/GENERATOR SPECIFICATIONS .................... 85
ECU-ELECTRONIC CONTROL UNIT ........................... 52 HARDWARE TORQUES (CHART) ............................... 86
SETTING/CHANGING ENGINE SPEED ................... 52 DECIMAL/METRIC CHART ......................................... 87
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip

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