Yamaha BR250 BR250F 1987 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: BR250F Year: 1987 Product Name: Yamaha BR250 BR250F 1987 Full Service Repair Manual PDF Download Codes Chassis Code Prefix: BR250F 👋 Introduction Market Position Segment: Dual-purpose motorcycle, often referred to as a 'Dual Sport' or 'Enduro' style bike. Competitive Analysis Competitors 1987: Honda NX250, Kawasaki KLR250, Suzuki DR250S. Key Features Intended Use: Versatile on-road and off-road capability, commuting, light trail riding, adventure touring. Target Audience: Riders seeking a reliable and capable all-around motorcycle for varied terrain and commuting needs. Value Proposition Manual Value: Provides comprehensive technical guidance to maintain, repair, and restore the Yamaha BR250F, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Full Service Repair Page Count Estimated Page Count: 300-400 Manual Type Manual Type: Service Manual / Workshop Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, inspection, assembly, tuning, lubrication system, cooling system (air-cooled), fuel system (carburetor), ignition system, exhaust system. Transmission: Gearbox disassembly, inspection, assembly, gear shift mechanism, clutch operation and adjustment. Drivetrain: Drive chain adjustment and maintenance, rear hub, sprockets. Suspension: Front fork disassembly, inspection, seal replacement, oil levels, rear shock absorber inspection and replacement, swingarm maintenance. Brakes: Front and rear brake system maintenance, fluid replacement, bleeding, caliper inspection, brake pad replacement, drum brake adjustment. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting system (headlight, taillight, indicators), ignition system troubleshooting, starter motor, horn. Fuel System: Carburetor disassembly, cleaning, adjustment, jetting specifications, fuel tank maintenance, fuel lines. Body And Frame: Frame inspection, body panel removal and installation, seat, handlebars, controls, footpegs, fenders. Wheels And Tires: Tire pressure specifications, wheel bearing maintenance, spoke tension adjustment, rim inspection. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, spark plug replacement, air filter cleaning/replacement, brake system checks. Troubleshooting: Diagnostic procedures for common problems, electrical system faults, engine performance issues, starting problems, transmission issues. Repair: Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major vehicle systems. Rebuild: Comprehensive guides for engine, carburetor, and suspension component rebuilds. Specifications And Data: Torque specifications, tolerances, fluid capacities, wiring diagrams, electrical component data, part numbers (where applicable). Technical Depth Depth Of Coverage: Comprehensive: Covers all aspects from basic owner maintenance to advanced mechanical and electrical repair, suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Type: PDF Print Quality Print Readability: High-resolution, clear text and diagrams suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Likely searchable text within the PDF for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, DOHC, 4 valves Displacement: 249 cc (249.6cc is common for this engine) Bore X Stroke: 72.0 mm x 61.2 mm (typical for this engine) Compression Ratio: 9.7:1 (typical) Cooling System: Air-cooled Performance Horsepower Estimated: Approximately 24-28 hp @ 8000 rpm (varies by market and tuning) Torque Estimated: Approximately 20-23 Nm @ 6500 rpm (varies by market and tuning) Fuel System Carburetor Type: Mikuni VM34SS or similar 34mm constant velocity carburetor Fuel Type: Unleaded gasoline, octane rating 87 or higher (RON/MON specified in manual) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Lubrication System Oil Type: Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil) Oil Capacity: Approx. 1.7 - 1.9 Liters (with filter change) Starting System Starter Type: Electric Start 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-plate Features Gear Ratios: Specific gear ratios provided in the manual (e.g., 1st: 2.833, 2nd: 1.933, 3rd: 1.478, 4th: 1.200, 5th: 1.045, 6th: 0.917) Final Drive: O-ring sealed chain Transmission Oil Type: Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil) Transmission Oil Capacity: Approx. 0.9 Liters 📐 Dimensions Exterior Length: Approx. 2170 mm Width: Approx. 830 mm Height: Approx. 1175 mm Wheelbase: Approx. 1425 mm Ground Clearance: Approx. 225 mm Weights Dry Weight: Approx. 135 kg Wet Weight: Approx. 147 kg Gross Vehicle Weight Rating: Not explicitly stated, but rider + passenger + cargo capacity implied. Cargo Fuel Tank Capacity: Approx. 11 Liters (including reserve) 🛡️ Safety Features Ratings Safety Certifications: N/A (Motorcycle safety certifications vary by region and are generally not categorized like automotive safety ratings). Active Features Braking System: Front: Disc brake; Rear: Drum brake. Lighting: Halogen headlight, taillight, brake light, turn signals. Passive Features Frame Construction: Steel semi-double cradle frame for stability and durability. Ergonomics: Upright riding position for rider comfort and control. 💡 Technology Features Infotainment Infotainment Features: N/A (Focus is on mechanical and electrical function, no infotainment systems). Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance systems present). Connectivity Connectivity Features: N/A (No connectivity features). Instrumentation Instrument Panel: Analog speedometer, tachometer, odometer,...
Comprehensive: Covers all aspects from basic owner maintenance to advanced mechanical and electrical repair, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Readability:
High-resolution, clear text and diagrams suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Likely searchable text within the PDF for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, DOHC, 4 valves
Displacement:
249 cc (249.6cc is common for this engine)
Bore X Stroke:
72.0 mm x 61.2 mm (typical for this engine)
Compression Ratio:
9.7:1 (typical)
Cooling System:
Air-cooled
Performance
Horsepower Estimated:
Approximately 24-28 hp @ 8000 rpm (varies by market and tuning)
Torque Estimated:
Approximately 20-23 Nm @ 6500 rpm (varies by market and tuning)
Fuel System
Carburetor Type:
Mikuni VM34SS or similar 34mm constant velocity carburetor
Fuel Type:
Unleaded gasoline, octane rating 87 or higher (RON/MON specified in manual)
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil)
Oil Capacity:
Approx. 1.7 - 1.9 Liters (with filter change)
Starting System
Starter Type:
Electric Start
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios provided in the manual (e.g., 1st: 2.833, 2nd: 1.933, 3rd: 1.478, 4th: 1.200, 5th: 1.045, 6th: 0.917)
Final Drive:
O-ring sealed chain
Transmission Oil Type:
Yamalube 4 (or equivalent API SE, SF, SG 10W-40 or 20W-50 motorcycle oil)
Transmission Oil Capacity:
Approx. 0.9 Liters
📐 Dimensions
Exterior
Length:
Approx. 2170 mm
Width:
Approx. 830 mm
Height:
Approx. 1175 mm
Wheelbase:
Approx. 1425 mm
Ground Clearance:
Approx. 225 mm
Weights
Dry Weight:
Approx. 135 kg
Wet Weight:
Approx. 147 kg
Gross Vehicle Weight Rating:
Not explicitly stated, but rider + passenger + cargo capacity implied.
Cargo
Fuel Tank Capacity:
Approx. 11 Liters (including reserve)
🛡️ Safety Features
Ratings
Safety Certifications:
N/A (Motorcycle safety certifications vary by region and are generally not categorized like automotive safety ratings).
Carburetor gumming due to infrequent use, electrical connector corrosion, ignition coil failure.
Part Numbers
Typical Spark Plug:
NGK CR9E or equivalent (verify with manual).
Typical Oil Filter:
If applicable, would be a cartridge type or internal screen (verify with manual).
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Corporation, established in 1955, is a leading manufacturer of motorcycles, marine products, and other motorized vehicles, known for innovation and performance.
Model Evolution
Br250F Lineage:
Part of Yamaha's range of versatile dual-purpose motorcycles, building on smaller displacement enduro and trial bikes. The BR250F likely succeeded earlier models and was part of a generation of 250cc dual-sports.
Production
Production Years Estimate:
Mid-to-late 1980s (specific production range to be confirmed by internal Yamaha data).
Manufacturing Location:
Japan (typical for Yamaha motorcycles of this era).
🏆 Awards & Recognition
Recognitions
Model Specific Awards:
No specific widely publicized awards found for this model, but generally praised for reliability and versatility in its class.
Ratings
Customer Satisfaction:
Typically high among owners for its durability and practical performance.
Certifications
Emissions Certification:
Would have met emissions standards of the era applicable to its market of sale.