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yamaha bruin 350 4wd Service Manual 2004 PDF Download
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Basic Information Identification Make: Yamaha Model: Bruin 350 4WD Year: 2004 Vehicle Type: All-Terrain Vehicle (ATV) Codes Oem Manual Code: Obtained from factory documentation Introduction Market Position Segment: Entry-level to...
Type: Powersports
Myyjä:
Sku: 33689
Tags:
ATV
Bruin Models
Yamaha
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | Bruin 350 4WD |
| Year: | 2004 |
| Vehicle Type: | All-Terrain Vehicle (ATV) |
| Codes | |
| Oem Manual Code: | Obtained from factory documentation |
| Introduction | |
| Market Position | |
| Segment: | Entry-level to mid-range utility ATV segment. |
| Target Audience: | Recreational riders, farmers, and light-duty utility users. |
| Competitive Analysis | |
| Key Competitors: | Honda FourTrax 350, Suzuki Eiger 400, Polaris Sportsman 400. |
| Key Features | |
| Feature 1: | Reliable 348cc air-cooled engine known for its durability. |
| Feature 2: | Selectable 2WD/4WD system for versatile traction control. |
| Feature 3: | Independent front suspension (IFS) for improved ride comfort and handling. |
| Feature 4: | Automatic centrifugal clutch with V-belt transmission for ease of operation. |
| Manual Details | |
| Coverage Areas | |
| Systems Covered: | Engine, Transmission, Drivetrain (4WD), Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Maintenance, Troubleshooting, Diagnostics |
| Page Count | |
| Estimated Page Count: | 300+ |
| Manual Type | |
| Type: | Factory Service Manual (FSM) |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine System: | Detailed breakdown of the 348cc air-cooled engine, including cylinder head, valve train, piston, crankshaft, lubrication system, and timing components. |
| Drivetrain System: | Comprehensive coverage of the 2WD/4WD engagement system, front differential, rear differential, drive shafts, and U-joints. |
| Electrical System: | Wiring diagrams, ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery maintenance, and troubleshooting for electrical faults. |
| Procedures Included | |
| Maintenance Procedures: | Scheduled maintenance intervals, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake fluid flush, coolant checks, lubrication points. |
| Troubleshooting Guides: | Systematic diagnostic charts and procedures for identifying and resolving common issues, including starting problems, engine performance issues, electrical faults, and drivetrain malfunctions. |
| Repair Procedures: | Step-by-step instructions for disassembly, inspection, repair, and reassembly of all major vehicle components, including engine rebuilds, transmission overhaul, suspension component replacement, and brake system servicing. |
| Technical Depth | |
| Diagnostic Capability: | Advanced diagnostic procedures, including specifications for ignition timing, fuel mixture analysis, and electrical system testing using multimeters and specialized tools. |
| Rebuild Capability: | Complete engine and transmission rebuild procedures, including torque specifications, critical clearances, and component tolerances for ensuring proper assembly and longevity. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Searchable text enabled for quick information retrieval. |
| Print Quality | |
| Resolution: | High-resolution scans ensuring clarity of diagrams and text. |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 4-stroke, SOHC, air-cooled |
| Displacement: | 348cc |
| Bore X Stroke: | 83mm x 64.5mm |
| Compression Ratio: | 9.2:1 |
| Performance | |
| Horsepower Rating Approx: | 19.7 HP @ 6500 RPM (Estimate based on similar models) |
| Torque Rating Approx: | 20.1 lb-ft @ 5500 RPM (Estimate based on similar models) |
| Fuel System | |
| Fuel Delivery: | Mikuni BSR33 carburetor |
| Fuel Type: | Unleaded gasoline, 87 octane minimum |
| Fuel Tank Capacity: | 3.2 gal (12 L) |
| Transmission | |
| Standard | |
| Type: | Automatic (Yamaha Ultramatic® Transmission - CVT) |
| Drive System: | Shaft Drive |
| Features | |
| Gear Reduction: | High/Low range with reverse |
| Engine Braking: | Utilizes centrifugal clutch and V-belt for effective engine braking. |
| Fluid Specifications | |
| Transmission Oil Type: | Yamalube 4 (or equivalent 20W-40 API SG or higher) |
| Transmission Oil Capacity: | Approx. 1.6 L (1.7 US qt) for engine oil, including filter |
| Dimensions | |
| Exterior | |
| Length: | 76.4 in (1940mm) |
| Width: | 42.7 in (1085mm) |
| Height: | 45.7 in (1160mm) |
| Wheelbase: | 49.2 in (1250mm) |
| Cargo | |
| Front Rack Capacity: | 88 lbs (40 kg) |
| Rear Rack Capacity: | 176 lbs (80 kg) |
| Weights | |
| Dry Weight: | 540 lbs (245 kg) |
| Ground Clearance: | 10.4 in (264mm) |
| Safety Features | |
| Ratings | |
| Atv Safety Standards: | Compliant with ANSI/SVIA standards |
| Active Features | |
| Braking System: | Hydraulic disc brakes front and rear. |
| Parking Brake: | Parking brake lever integrated with rear brake caliper. |
| Passive Features | |
| Lighting: | Dual 30W halogen headlights, 5/21W taillight/brake light. |
| Operator Safety: | Thumb throttle for controlled acceleration, handlebar grips for secure control. |
| Technology Features | |
| Infotainment | |
| Display: | Digital LCD meter displaying speedometer, odometer, tripmeter, clock, 4WD indicator, neutral/reverse indicator. |
| Driver Assistance | |
| Traction Control: | Selectable 2WD/4WD system allows the operator to choose the appropriate traction for the terrain. |
| Connectivity | |
| Charging Port: | Optional accessory charging port may be available, check specific model configuration. |
| Maintenance | |
| Service Intervals | |
| Engine Oil Change: | Every 1000 km (600 miles) or 6 months, whichever comes first. First service at 100 km (60 miles) or 1 month. |
| Air Filter Check: | Every 200 km (120 miles) or 1 month. Clean/replace as needed, more frequently in dusty conditions. |
| Spark Plug Replacement: | Every 5000 km (3000 miles) or 2 years. Check gap every 1000 km (600 miles). |
| Fluid Specifications | |
| Engine Oil Specification: | Yamalube 4 (20W-40) API SG or higher. |
| Coolant Type: | Permanent type antifreeze/coolant (ethylene glycol based) with a 50/50 mix of water. |
| Brake Fluid Type: | DOT 3 or DOT 4 hydraulic brake fluid. |
| Known Issues | |
| Common Wear Item: | V-belt in CVT transmission can wear over time and require replacement. Check for signs of fraying or glazing. |
| Potential Problem 1: | Carburetor can become gummed up if fuel sits for extended periods. Fuel stabilizer recommended for storage. |
| Potential Problem 2: | 4WD engagement system components (actuator, hub mechanisms) may require cleaning and lubrication to ensure proper operation. |
| Electrical Concern: | Corrosion on electrical connectors can lead to intermittent issues. Regular inspection and dielectric grease application is beneficial. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Yamaha Motor Corporation, established 1955, known for musical instruments and a long history in powersports. |
| Model Evolution | |
| Bruin Lineage: | The Bruin line was Yamaha's mid-size utility ATV offering, evolving from earlier models and paving the way for newer Grizzly and Kodiak generations. |
| 2004 Updates: | The 2004 model continued to refine the reliable platform, offering a balance of power, comfort, and utility. |
| Production | |
| Manufacturing Location: | Primarily manufactured in Japan or with components sourced from Yamaha's global supply chain. |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | While specific awards for the 2004 Bruin 350 4WD are not widely publicized, Yamaha ATVs have consistently received praise for reliability and performance in their respective segments. |
| Ratings | |
| User Reviews: | Typically rated highly by users for its robust engine, comfortable ride, and dependable 4WD system for utility tasks and recreational trail riding. |