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2004-2006 Yamaha BRUIN 350 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF

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🏷️ Basic Information Identification Make: Yamaha Model: Bruin 350 4x4 Model Years Covered: 2004, 2005, 2006 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code Prefix: 3GD Chassis Code Prefix: 4X4 👋 Introduction Market Position Positioning: Essential resource for owners and technicians of the Yamaha Bruin 350 4x4. Competitive Analysis Value Proposition: Offers a comprehensive, accurate, and searchable digital resource superior to generic manuals or incomplete online guides. Key Features Key Selling Points: Combined Service and Owner's Manual set, detailed procedures with pictures, exploded diagrams, troubleshooting guide, 4WD system coverage, keyword searchable PDF. 📋 Manual Details Coverage Areas Primary Coverage: Complete service, repair, and maintenance for 2004-2006 Yamaha Bruin 350 4x4 ATVs. Included Manuals: Service Manual (Workshop Repair) and Owner's/Maintenance Manual. Page Count Estimated Service Manual Pages: 500+ Estimated Owner Manual Pages: 100+ Manual Type Primary Manual Type: Service Manual / Workshop Manual / Repair Manual Secondary Manual Type: Owner's Manual / Maintenance Manual Language Language: English Format Format: Downloadable PDF Searchability: Keyword searchable (Ctrl+F enabled) Printability: Printable 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, diagnostics, valve adjustments, top-end rebuilds. Transmission: Internal components, gear replacement, clutch operation, final drive service. Drivetrain: 4WD system engagement, driveshafts, differentials, CV joints. Suspension: Front and rear suspension systems, shock absorbers, A-arms, linkages, bushings. Brakes: Hydraulic system, caliper service, pad replacement, rotor inspection, bleeding procedures. Electrical: Wiring diagrams, lighting system, ignition system, charging system, starter, battery, ECU troubleshooting. Fuel System: Carburetor servicing and adjustment, fuel pump, fuel lines, fuel filter. Cooling System: Radiator, fan, coolant hoses, thermostat. Exhaust System: Muffler, pipe inspection and replacement. Frame And Body: Chassis inspection, body panel removal and installation. Wheels And Tires: Tire maintenance, wheel removal and installation, lug nut torque. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication points. Troubleshooting: Diagnostic flowcharts for common problems and system malfunctions. Repair: Step-by-step repair instructions for all major components and systems. Rebuilds: Comprehensive procedures for engine and transmission rebuilds. Adjustments: Carburetor adjustment, throttle cable adjustment, brake lever free play. Disassembly Reassembly: Detailed instructions for component removal and reinstallation. Torque Specifications: Precise torque values for all critical fasteners. Technical Depth Depth: Comprehensive, from basic owner maintenance to full engine/transmission rebuilds. Detail Level: Detailed procedures with accompanying pictures. Diagrams: Includes exploded parts diagrams for all major assemblies. 📊 Manual Specifications File Format Type: PDF Version: Optimized for digital use and printing Print Quality Image Clarity: High resolution images for clarity Binding Type Binding For Physical Copy: N/A (Digital PDF format) Paper Type Paper Type For Physical Copy: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve, Air-cooled Displacement: 348 cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Performance Horsepower Estimated: Approx. 21 hp @ 6,500 RPM Torque Estimated: Approx. 27.5 Nm @ 5,500 RPM Fuel System Carburetor: Teikei Y28P (or Mikuni VM28 equivalent) Fuel Type: Unleaded gasoline (minimum 87 octane) Fuel Tank Capacity: 13.0 L (3.4 US gal) 🔧 Transmission Standard Type: Automatic (Yamaha Constant Velocity Transmission - YCVT) Gear Selection: Forward (H, L), Neutral, Reverse Features Drive System: Selectable 4WD with automatic front differential lock. Final Drive: Shaft drive (front and rear) 📐 Dimensions Exterior Length: 1995 mm (78.5 in) Width: 1095 mm (43.1 in) Height: 1155 mm (45.5 in) Wheelbase: 1230 mm (48.4 in) Weights Dry Weight: 247 kg (545 lbs) Wet Weight: Approx. 263 kg (580 lbs) Ground Clearance: 250 mm (9.8 in) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with applicable ANSI/SVIA standards. Active Features Braking System: Hydraulic disc brakes front and rear. Engine Braking: Utilizes CVT for engine braking on descents. Passive Features Lighting: Dual 30W headlights, 15W taillight/stoplight. Rollover Protection: N/A (Standard ATV design) 💡 Technology Features Infotainment Features: N/A (Utility ATV focused, no complex infotainment systems). Driver Assistance Features: Selectable 4WD system is the primary driver assistance feature. Connectivity Features: N/A. 🔧 Maintenance Service Intervals Initial Service: Check and adjust at 10 hours or 1 month. Engine Oil Change: Every 3,000 km (1,860 mi) or 6 months, whichever comes first (or more frequently under severe use). Air Filter Cleaning: Check and clean every 1,000 km (620 mi) or 3 months; replace as needed. Spark Plug Replacement: Every 6,000 km (3,720 mi) or 12 months. Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent API SG, SAE 10W-40) Engine Oil Capacity: 1.80 L (1.9 US qt) without filter change; 2.00 L (2.1 US qt) with filter change. Final Drive Oil Type: Yamalube Gear Oil (or equivalent SAE 80 API GL-4) Final Drive Oil Capacity: 150 ml (5.1 US fl oz) Coolant Type: Permanent type antifreeze (50% solution with distilled water) Known Issues Common Wear Items: CV joint boots, wheel bearings, brake pads, bushings. Carburetor Tuning: Can require occasional adjustments due to altitude or fuel variations. 📚 Vehicle History Brand Heritage Manufacturer: Yamaha Motor Corporation Legacy:...
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2004-2006 Yamaha BRUIN 350 4x4 Service Manual and ATV Owners Manual - Workshop Repair Download PDF
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Bruin 350 4x4
Model Years Covered:
2004, 2005, 2006
Vehicle Type:
All-Terrain Vehicle (ATV)
Codes
Engine Code Prefix:
3GD
Chassis Code Prefix:
4X4
👋 Introduction
Market Position
Positioning:
Essential resource for owners and technicians of the Yamaha Bruin 350 4x4.
Competitive Analysis
Value Proposition:
Offers a comprehensive, accurate, and searchable digital resource superior to generic manuals or incomplete online guides.
Key Features
Key Selling Points:
Combined Service and Owner's Manual set, detailed procedures with pictures, exploded diagrams, troubleshooting guide, 4WD system coverage, keyword searchable PDF.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service, repair, and maintenance for 2004-2006 Yamaha Bruin 350 4x4 ATVs.
Included Manuals:
Service Manual (Workshop Repair) and Owner's/Maintenance Manual.
Page Count
Estimated Service Manual Pages:
500+
Estimated Owner Manual Pages:
100+
Manual Type
Primary Manual Type:
Service Manual / Workshop Manual / Repair Manual
Secondary Manual Type:
Owner's Manual / Maintenance Manual
Language
Language:
English
Format
Format:
Downloadable PDF
Searchability:
Keyword searchable (Ctrl+F enabled)
Printability:
Printable
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tuning, diagnostics, valve adjustments, top-end rebuilds.
Transmission:
Internal components, gear replacement, clutch operation, final drive service.
Drivetrain:
4WD system engagement, driveshafts, differentials, CV joints.
Suspension:
Front and rear suspension systems, shock absorbers, A-arms, linkages, bushings.
Brakes:
Hydraulic system, caliper service, pad replacement, rotor inspection, bleeding procedures.
Electrical:
Wiring diagrams, lighting system, ignition system, charging system, starter, battery, ECU troubleshooting.
Fuel System:
Carburetor servicing and adjustment, fuel pump, fuel lines, fuel filter.
Cooling System:
Radiator, fan, coolant hoses, thermostat.
Exhaust System:
Muffler, pipe inspection and replacement.
Frame And Body:
Chassis inspection, body panel removal and installation.
Wheels And Tires:
Tire maintenance, wheel removal and installation, lug nut torque.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic flowcharts for common problems and system malfunctions.
Repair:
Step-by-step repair instructions for all major components and systems.
Rebuilds:
Comprehensive procedures for engine and transmission rebuilds.
Adjustments:
Carburetor adjustment, throttle cable adjustment, brake lever free play.
Disassembly Reassembly:
Detailed instructions for component removal and reinstallation.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, from basic owner maintenance to full engine/transmission rebuilds.
Detail Level:
Detailed procedures with accompanying pictures.
Diagrams:
Includes exploded parts diagrams for all major assemblies.
📊 Manual Specifications
File Format
Type:
PDF
Version:
Optimized for digital use and printing
Print Quality
Image Clarity:
High resolution images for clarity
Binding Type
Binding For Physical Copy:
N/A (Digital PDF format)
Paper Type
Paper Type For Physical Copy:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve, Air-cooled
Displacement:
348 cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimated:
Approx. 21 hp @ 6,500 RPM
Torque Estimated:
Approx. 27.5 Nm @ 5,500 RPM
Fuel System
Carburetor:
Teikei Y28P (or Mikuni VM28 equivalent)
Fuel Type:
Unleaded gasoline (minimum 87 octane)
Fuel Tank Capacity:
13.0 L (3.4 US gal)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Constant Velocity Transmission - YCVT)
Gear Selection:
Forward (H, L), Neutral, Reverse
Features
Drive System:
Selectable 4WD with automatic front differential lock.
Final Drive:
Shaft drive (front and rear)
📐 Dimensions
Exterior
Length:
1995 mm (78.5 in)
Width:
1095 mm (43.1 in)
Height:
1155 mm (45.5 in)
Wheelbase:
1230 mm (48.4 in)
Weights
Dry Weight:
247 kg (545 lbs)
Wet Weight:
Approx. 263 kg (580 lbs)
Ground Clearance:
250 mm (9.8 in)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with applicable ANSI/SVIA standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Utilizes CVT for engine braking on descents.
Passive Features
Lighting:
Dual 30W headlights, 15W taillight/stoplight.
Rollover Protection:
N/A (Standard ATV design)
💡 Technology Features
Infotainment
Features:
N/A (Utility ATV focused, no complex infotainment systems).
Driver Assistance
Features:
Selectable 4WD system is the primary driver assistance feature.
Connectivity
Features:
N/A.
🔧 Maintenance
Service Intervals
Initial Service:
Check and adjust at 10 hours or 1 month.
Engine Oil Change:
Every 3,000 km (1,860 mi) or 6 months, whichever comes first (or more frequently under severe use).
Air Filter Cleaning:
Check and clean every 1,000 km (620 mi) or 3 months; replace as needed.
Spark Plug Replacement:
Every 6,000 km (3,720 mi) or 12 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent API SG, SAE 10W-40)
Engine Oil Capacity:
1.80 L (1.9 US qt) without filter change; 2.00 L (2.1 US qt) with filter change.
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4)
Final Drive Oil Capacity:
150 ml (5.1 US fl oz)
Coolant Type:
Permanent type antifreeze (50% solution with distilled water)
Known Issues
Common Wear Items:
CV joint boots, wheel bearings, brake pads, bushings.
Carburetor Tuning:
Can require occasional adjustments due to altitude or fuel variations.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Legacy:
Yamaha is a renowned manufacturer of powersports vehicles with a long history of innovation and reliability.
Model Evolution
Bruin Series:
The Bruin 350 succeeded models like the Wolverine and served as a popular mid-size utility ATV in Yamaha's lineup, known for its comfortable ride and 4x4 capability.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for this model year, but Yamaha ATVs are generally well-regarded for performance and durability.
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