Yamaha FZ1-N FZ1-NV FZ1-S FZ1-SV Motorcycle Workshop Service Manual 2006
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🏷️ Basic Information
Identification
Make:
Yamaha
Model:
FZ1
Model Variants:
FZ1-N, FZ1-NV, FZ1-S, FZ1-SV
Year:
2006
Engine Type:
Liquid-cooled, four-stroke, DOHC, 20-valve, inline-four
Codes
Chassis Code:
RN16
👋 Introduction
Market Position
Category:
Hyper-naked / Sport-touring Motorcycle
Target Audience:
Enthusiast riders, DIY mechanics, professional technicians
Competitive Analysis
Competitors:
Suzuki GSX-R1000 (older generations), Honda CB1000R, Kawasaki Z1000
Key Features
Engine Source:
Derived from the R1 superbike engine
Design Philosophy:
Balanced performance, comfort, and versatility
📋 Manual Details
Coverage Areas
Covered Models:
FZ1-N, FZ1-NV, FZ1-S, FZ1-SV
Coverage Scope:
All styles and variations
Page Count
Total Pages:
450+
Manual Type
Type:
Workshop Service Manual
Origin:
OEM Equivalent (Dealer Level)
Language
Language:
English
Format
File Format:
PDF
Compatibility:
Windows, Mac, Linux
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, component testing
Cooling System:
Radiator, coolant, fan, hoses, thermostat
Fuel System:
Fuel injection, throttle body, fuel pump, injectors
Ignition System:
Spark plugs, ignition coils, CDI unit
Transmission System:
Gearbox, clutch, shift mechanism
Drivetrain:
Final drive (chain, sprockets)
Brake System:
Front and rear brakes, calipers, master cylinders, fluid, lines
Suspension System:
Front forks (rebound, compression, preload adjustment), rear shock absorber (preload adjustment)
Steering System:
Handlebars, steering head bearings, linkage
Electrical System:
Wiring diagrams, charging system, starting system, lighting, instrumentation
Emission Control:
Exhaust system, air injection (if applicable)
Procedures Included
Maintenance:
Oil changes, filter replacement, chain adjustment, brake fluid flush, coolant flush, spark plug replacement
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes
Repair:
Component-level repair and replacement for all major systems
Disassembly Assembly:
Step-by-step instructions for complete vehicle disassembly and reassembly
Electrical Diagnostics:
Detailed wiring diagrams, component testing, troubleshooting procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Illustrations:
Hundreds of detailed illustrations, drawings, and photos
Instructions:
Step-by-step instructions with detailed sub-steps, notes, cautions, and warnings
📊 Manual Specifications
File Format
Quality:
High-quality scan, clear text and images
Print Quality
Printability:
Fully printable, no restrictions
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Displacement:
998 cc
Bore X Stroke:
77 mm x 53.6 mm
Compression Ratio:
11.4:1
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 150 hp @ 10,000 rpm (claimed)
Torque:
Approx. 10.2 kg-m (74 lb-ft) @ 7,500 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection, Mikuni 38mm throttle body x 4
Fuel Type:
Unleaded gasoline, 95 octane or higher recommended
Cooling System
Coolant Type:
Yamalube (or equivalent) coolant, 50/50 mix with distilled water
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Oil Capacity W Filter:
Approx. 3.4 L (3.6 US qt)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multiple-disc
Fluid Type
Transmission Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Fluid Capacity
Transmission Oil Capacity:
Approx. 1.5 L (1.6 US qt)
📐 Dimensions
Exterior
Length:
2,140 mm (84.3 in)
Width:
770 mm (30.3 in)
Height:
1,160 mm (45.7 in)
Wheelbase:
1,460 mm (57.5 in)
Weights
Wet Weight:
Approx. 214 kg (472 lbs)
Fuel Capacity:
21 L (5.5 US gal)
🛡️ Safety Features
Ratings
Braking System:
Dual 320mm hydraulic discs (front), Single 245mm hydraulic disc (rear)
Active Features
ABS:
Optional on some variants (FZ1-SV)
Passive Features
Lighting:
Halogen headlights, LED tail light
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, gear indicator (on some models)
Driver Assistance
Efi:
Electronic Fuel Injection system for optimal performance and emissions.
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities, with troubleshooting sections in the manual for electrical and sensor issues.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 miles or 6 months, whichever comes first
Air Filter Cleaning:
Every 8,000 miles or 12 months
Spark Plug Replacement:
Every 16,000 miles or 24 months
Valve Clearance Check:
Every 26,600 miles or 48 months
Fluid Specifications
Brake Fluid:
DOT 4
Known Issues
Fuel Pump Reliability:
Some early models experienced issues with the fuel pump O-ring seal, potentially leading to fuel leaks. The manual would detail inspection and replacement procedures.
Throttle Response:
While generally good, some owners report a slight hesitancy at low RPMs. The manual covers EFI tuning and adjustments.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long history of producing high-performance motorcycles, sports bikes, and racing machines.
Model Evolution
Fz1 Lineage:
The FZ1, particularly the 2006 model, was a significant update, adopting the engine from the R1 superbike and featuring a more modern chassis and styling, moving from its previous more utilitarian roots.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Reviews:
The 2006 FZ1 was generally well-received by motorcycle publications for its potent engine, capable chassis, and versatility as a sport-touring machine.
Unleaded gasoline, 95 octane or higher recommended
Cooling System
Coolant Type:
Yamalube (or equivalent) coolant, 50/50 mix with distilled water
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Oil Capacity W Filter:
Approx. 3.4 L (3.6 US qt)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multiple-disc
Fluid Type
Transmission Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA certified
Fluid Capacity
Transmission Oil Capacity:
Approx. 1.5 L (1.6 US qt)
📐 Dimensions
Exterior
Length:
2,140 mm (84.3 in)
Width:
770 mm (30.3 in)
Height:
1,160 mm (45.7 in)
Wheelbase:
1,460 mm (57.5 in)
Weights
Wet Weight:
Approx. 214 kg (472 lbs)
Fuel Capacity:
21 L (5.5 US gal)
🛡️ Safety Features
Ratings
Braking System:
Dual 320mm hydraulic discs (front), Single 245mm hydraulic disc (rear)
Active Features
ABS:
Optional on some variants (FZ1-SV)
Passive Features
Lighting:
Halogen headlights, LED tail light
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, gear indicator (on some models)
Driver Assistance
Efi:
Electronic Fuel Injection system for optimal performance and emissions.
Connectivity
Diagnostics:
On-board diagnostics (OBD) capabilities, with troubleshooting sections in the manual for electrical and sensor issues.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000 miles or 6 months, whichever comes first
Air Filter Cleaning:
Every 8,000 miles or 12 months
Spark Plug Replacement:
Every 16,000 miles or 24 months
Valve Clearance Check:
Every 26,600 miles or 48 months
Fluid Specifications
Brake Fluid:
DOT 4
Known Issues
Fuel Pump Reliability:
Some early models experienced issues with the fuel pump O-ring seal, potentially leading to fuel leaks. The manual would detail inspection and replacement procedures.
Throttle Response:
While generally good, some owners report a slight hesitancy at low RPMs. The manual covers EFI tuning and adjustments.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long history of producing high-performance motorcycles, sports bikes, and racing machines.
Model Evolution
Fz1 Lineage:
The FZ1, particularly the 2006 model, was a significant update, adopting the engine from the R1 superbike and featuring a more modern chassis and styling, moving from its previous more utilitarian roots.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motorcycle Journal Reviews:
The 2006 FZ1 was generally well-received by motorcycle publications for its potent engine, capable chassis, and versatility as a sport-touring machine.