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Yamaha Grizzly 350 IRS yfm35 2WD 4WD IRS Hunter 2007 2008 2009 2010 2012 Service Repair Workshop Manual

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The Grizzly 350 IRS, model code YFM35, represents a robust mid-size utility ATV designed for hunters, recreational riders, farmers, and general utility users. Produced for the 2007, 2008, 2009, 2010, and 2012 model years, it offers various trim levels including 2WD, 4WD, IRS, and the specialized Hunter Edition. This ATV is engineered with a reliable, air-cooled, 348cc single-cylinder engine, known for its durability and ease of maintenance. Key features include an Independent Rear Suspension (IRS) system for enhanced comfort and handling over varied terrain, a selectable 2WD/4WD drive system with a locked front differential for superior traction, and a strong towing capacity of up to 500 kg. The legacy in ATV manufacturing underscores the Grizzly's reputation for reliability and off-road capability. This comprehensive workshop manual provides essential information for the maintenance and repair of the Grizzly 350 IRS. It covers all major systems, including detailed engine overhaul procedures, transmission operation and repair, chassis and suspension components, brake systems, and the electrical system with clear wiring diagrams. The manual also details body and frame, wheels and tires, and fuel system maintenance. Step-by-step instructions are provided for routine maintenance tasks such as oil changes, filter replacements, and valve adjustments, as well as troubleshooting common issues and complete component repair. Technical specifications, torque values, and diagnostic flowcharts are included to assist owners, mechanics, and technicians in keeping their Grizzly 350 IRS in optimal working condition. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 IRS Model Code: YFM35 Production Years Covered: 2007, 2008, 2009, 2010, 2012 Trim Levels Covered: 2WD, 4WD, IRS, Hunter Edition Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Category: Mid-size Utility ATV Target Audience: Hunters, recreational riders, farmers, general utility users seeking a capable and reliable ATV. Competitive Analysis Key Competitors: Honda FourTrax 350/400, Suzuki King Quad 300/350, Polaris Sportsman 330/400. Key Features Of Vehicle Ir S Suspension: Independent Rear Suspension provides superior comfort and handling over rough terrain compared to solid axle designs. Engine Type: Reliable, air-cooled, single-cylinder engine known for its durability and ease of maintenance. Drive System: selectable 2WD/4WD system with a locked front differential (on 4WD models) for enhanced traction in challenging conditions. Hunter Edition: Often includes features like enhanced camouflage, rugged tires, and sometimes upgraded racks or winches. 📋 Manual Details Coverage Areas Language: English Manual Type: Comprehensive Workshop Manual Format: PDF Download Page Count Estimated Page Count: Refer to specific manual listing for exact count (typically 400+ pages) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, performance specifications, lubrication system, cooling system, fuel injection system (if applicable), carburetor (if applicable), ignition system, emissions control. Transmission: Automatic transmission operation, diagnosis, disassembly, assembly, fluid specifications, torque converter, clutch system, driveshaft, differential (front and rear). Chassis And Suspension: Independent Rear Suspension (IRS) system, front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system, wheel bearings, hubs. Brakes: Hydraulic brake system diagnosis, master cylinder, brake calipers, brake pads, brake discs, brake lines, bleeding procedures, parking brake system. Electrical System: Battery, starting system, charging system (stator, regulator/rectifier), lighting system (headlights, taillights, brake lights, indicators), ignition switch, wiring diagrams, fuses, relays, sensors, instrumentation (speedometer, odometer, fuel gauge). Body And Frame: Frame inspection, body panels, fenders, racks (front and rear), seat, handlebar, controls, plastics, VIN location. Wheels And Tires: Tire pressure recommendations, wheel specifications, lug nut torque, tire replacement. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, carburetor adjustment and cleaning (if applicable). Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug replacement, lubrication points, valve clearance adjustment, carburetor cleaning and adjustment, brake inspection and pad replacement, chain adjustment (if applicable), coolant flush and replacement. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting for engine, electrical, and mechanical issues. Repair And Overhaul: Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major components and systems. Specifications And Measurements: Detailed technical specifications, torque values, clearances, tolerances, and measurement procedures for all serviceable parts. Wiring Diagrams: Comprehensive and clear electrical system wiring diagrams for easy troubleshooting. Technical Depth Depth: Comprehensive, covering everything from basic routine maintenance to full engine and transmission rebuilds, including detailed diagnostics and specifications. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically) Printable: Yes Print Quality Image Resolution: High-resolution, clear illustrations and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled, single-cylinder Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Valvetrain: SOHC, 2 valves Performance Horsepower: Approx. 22 hp @ 6500 rpm (Estimate, not explicitly stated in product info) Torque: Approx. 20 lb-ft @ 5000 rpm (Estimate, not explicitly stated in product info) Fuel System Fuel Delivery: Carburetor (Mikuni BSR33/1) Fuel Type: Unleaded gasoline (87 octane or higher) Lubrication System Oil Type: Yamalube 4 (or...
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Yamaha Grizzly 350 IRS yfm35 2WD 4WD IRS Hunter 2007 2008 2009 2010 2012 Service Repair Workshop ManualYamaha Grizzly 350 IRS yfm35 2WD 4WD IRS Hunter 2007 2008 2009 2010 2012 Service Repair Workshop ManualYamaha Grizzly 350 IRS yfm35 2WD 4WD IRS Hunter 2007 2008 2009 2010 2012 Service Repair Workshop ManualYamaha Grizzly 350 IRS yfm35 2WD 4WD IRS Hunter 2007 2008 2009 2010 2012 Service Repair Workshop Manual
The Grizzly 350 IRS, model code YFM35, represents a robust mid-size utility ATV designed for hunters, recreational riders, farmers, and general utility users. Produced for the 2007, 2008, 2009, 2010, and 2012 model years, it offers various trim levels including 2WD, 4WD, IRS, and the specialized Hunter Edition. This ATV is engineered with a reliable, air-cooled, 348cc single-cylinder engine, known for its durability and ease of maintenance. Key features include an Independent Rear Suspension (IRS) system for enhanced comfort and handling over varied terrain, a selectable 2WD/4WD drive system with a locked front differential for superior traction, and a strong towing capacity of up to 500 kg. The legacy in ATV manufacturing underscores the Grizzly's reputation for reliability and off-road capability. This comprehensive workshop manual provides essential information for the maintenance and repair of the Grizzly 350 IRS. It covers all major systems, including detailed engine overhaul procedures, transmission operation and repair, chassis and suspension components, brake systems, and the electrical system with clear wiring diagrams. The manual also details body and frame, wheels and tires, and fuel system maintenance. Step-by-step instructions are provided for routine maintenance tasks such as oil changes, filter replacements, and valve adjustments, as well as troubleshooting common issues and complete component repair. Technical specifications, torque values, and diagnostic flowcharts are included to assist owners, mechanics, and technicians in keeping their Grizzly 350 IRS in optimal working condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350 IRS
Model Code:
YFM35
Production Years Covered:
2007, 2008, 2009, 2010, 2012
Trim Levels Covered:
2WD, 4WD, IRS, Hunter Edition
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Category:
Mid-size Utility ATV
Target Audience:
Hunters, recreational riders, farmers, general utility users seeking a capable and reliable ATV.
Competitive Analysis
Key Competitors:
Honda FourTrax 350/400, Suzuki King Quad 300/350, Polaris Sportsman 330/400.
Key Features Of Vehicle
Ir S Suspension:
Independent Rear Suspension provides superior comfort and handling over rough terrain compared to solid axle designs.
Engine Type:
Reliable, air-cooled, single-cylinder engine known for its durability and ease of maintenance.
Drive System:
selectable 2WD/4WD system with a locked front differential (on 4WD models) for enhanced traction in challenging conditions.
Hunter Edition:
Often includes features like enhanced camouflage, rugged tires, and sometimes upgraded racks or winches.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Comprehensive Workshop Manual
Format:
PDF Download
Page Count
Estimated Page Count:
Refer to specific manual listing for exact count (typically 400+ pages)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, performance specifications, lubrication system, cooling system, fuel injection system (if applicable), carburetor (if applicable), ignition system, emissions control.
Transmission:
Automatic transmission operation, diagnosis, disassembly, assembly, fluid specifications, torque converter, clutch system, driveshaft, differential (front and rear).
Chassis And Suspension:
Independent Rear Suspension (IRS) system, front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system, wheel bearings, hubs.
Brakes:
Hydraulic brake system diagnosis, master cylinder, brake calipers, brake pads, brake discs, brake lines, bleeding procedures, parking brake system.
Electrical System:
Battery, starting system, charging system (stator, regulator/rectifier), lighting system (headlights, taillights, brake lights, indicators), ignition switch, wiring diagrams, fuses, relays, sensors, instrumentation (speedometer, odometer, fuel gauge).
Body And Frame:
Frame inspection, body panels, fenders, racks (front and rear), seat, handlebar, controls, plastics, VIN location.
Wheels And Tires:
Tire pressure recommendations, wheel specifications, lug nut torque, tire replacement.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, carburetor adjustment and cleaning (if applicable).
Procedures Included
Maintenance:
Routine checks, oil changes, filter replacements, spark plug replacement, lubrication points, valve clearance adjustment, carburetor cleaning and adjustment, brake inspection and pad replacement, chain adjustment (if applicable), coolant flush and replacement.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting for engine, electrical, and mechanical issues.
Repair And Overhaul:
Step-by-step instructions for disassembling, inspecting, repairing, and reassembling all major components and systems.
Specifications And Measurements:
Detailed technical specifications, torque values, clearances, tolerances, and measurement procedures for all serviceable parts.
Wiring Diagrams:
Comprehensive and clear electrical system wiring diagrams for easy troubleshooting.
Technical Depth
Depth:
Comprehensive, covering everything from basic routine maintenance to full engine and transmission rebuilds, including detailed diagnostics and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically)
Printable:
Yes
Print Quality
Image Resolution:
High-resolution, clear illustrations and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled, single-cylinder
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Valvetrain:
SOHC, 2 valves
Performance
Horsepower:
Approx. 22 hp @ 6500 rpm (Estimate, not explicitly stated in product info)
Torque:
Approx. 20 lb-ft @ 5000 rpm (Estimate, not explicitly stated in product info)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR33/1)
Fuel Type:
Unleaded gasoline (87 octane or higher)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher
Oil Capacity:
2.00 L (2.11 US qt) without oil filter change; 2.10 L (2.22 US qt) with oil filter change
Cooling System
Cooling Method:
Air-cooled
Ignition System
Ignition:
CDI (Capacitor Discharge Ignition)
Spark Plug:
NGK CR6HSA or Champion RA8HC
Spark Plug Gap:
0.6 - 0.7 mm (0.024 - 0.028 in)
🔧 Transmission
Standard
Type:
Automatic (Yamaha Ultramatic®)
Drive System:
Shaft drive
Gear Selection:
H, L, N, R, P
Features
Engine Braking:
Provides strong engine braking for descending hills.
Fluid Specifications
Transmission Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Fluid Capacity
Transmission Oil Capacity:
Approximately 0.76 L (0.80 US qt)
📐 Dimensions
Exterior
Length:
Approx. 2,035 mm (80.1 in)
Width:
Approx. 1,110 mm (43.7 in)
Height:
Approx. 1,160 mm (45.7 in)
Wheelbase:
Approx. 1,230 mm (48.4 in)
Ground Clearance:
Approx. 260 mm (10.2 in)
Weights
Dry Weight:
Approx. 260 kg (573 lbs)
Curb Weight:
Approx. 277 kg (611 lbs) (Wet)
Towing Capacity:
500 kg (1,102 lbs)
Tongue Weight:
50 kg (110 lbs)
Cargo
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Front Wheel Offset:
N/A (typically steel wheels)
Rear Wheel Offset:
N/A (typically steel wheels)
🛡️ Safety Features
Ratings
Rollover Protection:
N/A (ATV design inherently lacks a roll cage)
Active Features
Braking System:
Hydraulic disc brakes front and rear, wet-disc rear brake, shaft-driven engine braking.
Parking Brake:
Yes (lever operated, typically on rear caliper)
Passive Features
Operator Controls:
Handlebar steering, thumb throttle, hand-operated brake levers, gear selector.
Lighting:
Dual 30W halogen headlights, 12W LED taillight/brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV instrumentation)
Driver Assistance
Selectable 4Wd:
Electronic engagement of 4WD for on-the-fly changes.
Differential Lock:
Front differential lock for maximum traction.
Connectivity
Charging Port:
Often equipped with a 12V DC accessory outlet for charging devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
Every 1,000 km (600 miles) or 6 months, concurrent with oil change.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months. Replace if damaged.
Spark Plug Inspection:
Every 1,000 km (600 miles) or 6 months. Replace as needed.
Valve Clearance Check:
Every 2,000 km (1,200 miles) or 12 months.
Fluid Specifications
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Known Issues
Typical Wear Items:
Brake pads, brake rotors, wheel bearings, tie rod ends, bushings due to typical off-road use.
Carburetor Performance:
Carburetors can sometimes be prone to clogging or needing adjustment due to fuel quality or environmental factors.
Cv Boot Wear:
CV joint boots can be susceptible to damage from debris, leading to premature CV joint wear.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for producing reliable and durable ATVs, starting with the Moto-4 and Warrior lines.
Model Evolution
Grizzly Lineage:
The Grizzly 350 IRS is part of Yamaha's successful Grizzly line, known for its utility and off-road capability. It succeeded earlier 2WD and 4WD models and introduced the IRS for improved ride comfort.
Production
Manufacturing Origin:
Likely assembled in the USA (Yamaha Motor Manufacturing Corporation of America - YMMC) or Japan.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha Grizzly models are consistently recognized for their reliability, durability, and capability in the utility ATV segment.
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