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2008 Yamaha GRIZZLY 700 ATV Repair Service Manual

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The Grizzly 700 is a premier All-Terrain Vehicle (ATV) renowned for its robust performance and exceptional off-road capabilities. Introduced in 2008, this model is engineered with a powerful 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI) for optimal power delivery and fuel efficiency. Its design emphasizes reliability and durability, making it suitable for demanding work applications and adventurous trail riding. Key features include an automatic transmission with engine braking, the On-Command® 2WD/4WD system with a differential lock for superior traction, and an independent double-wishbone suspension for a smooth and controlled ride across varied terrain. The Grizzly 700's advanced chassis and handling characteristics, combined with a strong heritage in powersports, establish it as a leader in its class. This comprehensive factory repair service manual provides dealer-level equivalent information for the Grizzly 700. It covers complete repair and service procedures, offering detailed guidance on maintenance, diagnostics, and troubleshooting for all vehicle systems. Within its pages, you will find step-by-step instructions for routine maintenance, fluid changes, and component replacements, as well as in-depth procedures for engine overhauls, transmission repairs, and suspension adjustments. The manual also includes critical technical specifications, torque values, and wiring diagrams, making it an indispensable resource for owners, technicians, and mechanics aiming to maintain, service, and repair the Grizzly 700 effectively and ensure its optimal performance and longevity. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2008 Vehicle Type: ATV (All-Terrain Vehicle) Codes Chassis Code: YFM700FGR 👋 Introduction Market Position Positioning: The Yamaha Grizzly 700 is a top-tier utility ATV, known for its powerful engine, independent suspension, and four-wheel-drive capabilities, positioned for serious off-road enthusiasts and demanding work applications. Competitive Analysis Competitors: Competes directly with other premium utility ATVs from manufacturers like Polaris (Sportsman series), Can-Am (Outlander series), and Honda (Rancher/Foreman series). Key Features Engine Type: 700cc class, fuel-injected, liquid-cooled, DOHC, 4-stroke engine. Drivetrain: Yamaha's Ultramatic® automatic transmission with engine braking, On-Command® 2WD/4WD system, and front differential lock. Suspension: Independent double-wishbone front and rear suspension with five-way adjustable shocks for superior ride quality and comfort. Handling: Excellent off-road handling and stability due to its well-engineered chassis and suspension. 📋 Manual Details Coverage Areas Primary Coverage: Complete Repair and Service Diagnostic Coverage: Troubleshooting and diagnostics for all systems Maintenance Coverage: Scheduled maintenance, routine checks, and fluid changes Disassembly Reassembly: Complete disassembly and reassembly procedures Page Count Estimated Page Count: Varies based on specific model year and options, but comprehensive. Manual Type Type: Factory Repair Service Manual Authenticity: Dealer-level equivalent Language Language: English Format Format: PDF Features: Bookmarked and searchable Digital Delivery: Instant Download 📖 Manual Coverage Systems Covered General Information: Includes safety precautions, general specifications, and important notes. Frame Body: Covers frame components, body panels, fenders, seat, racks, and chassis structure. Exhaust System: Details exhaust manifold, muffler, heat shields, and catalytic converter (if applicable). Maintenance: Routine checks, adjustments, lubrication, and replacement schedules. Lubrication System: Engine oil circulation, oil filter, oil pump, and lubrication points. Cooling System: Radiator, fan, coolant, water pump, hoses, and thermostat. Fuel System: Fuel tank, fuel pump, fuel injector, throttle body, fuel filter, and EFI system. Engine: Complete engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing chain. Clutch: Primary and secondary clutch assembly, belt inspection, and replacement. Alternator: Stator, rotor, charging system output, and related components. Transmission: Gearbox internal components, shifting mechanisms, and final drive. Front Wheel Suspension: A-arms, shocks, springs, bearings, and hub assemblies. Steering: Handlebars, steering stem, tie rods, ball joints, and steering knuckles. Rear Wheel Suspension: Swingarm, rear shock, drive shaft, universal joints, and rear hub. Brakes: Hydraulic brake system, calipers, rotors, master cylinder, brake lines, and parking brake. Battery Charging System: Battery specifications, charging voltage, and rectifier/regulator. Ignition System: CDI unit, ignition coil, spark plug, and timing. Electrical Lights Switches: Headlights, taillights, brake lights, handlebar switches, starter switch, and accessory power. Wiring Diagram: Comprehensive wiring diagrams for all electrical systems. Troubleshooting: Systematic troubleshooting guides for common and uncommon issues. Procedures Included Engine Overhaul: Complete rebuild procedures for the engine. Transmission Repair: Detailed steps for transmission component repair and adjustment. Suspension Tuning: Guidance on adjusting and servicing suspension components. Brake Bleeding: Step-by-step instructions for bleeding hydraulic brakes. Fuel Injection Diagnosis: Procedures for diagnosing and servicing the EFI system. Electrical Troubleshooting: Methods for identifying and resolving electrical faults. Clutch Replacement: Detailed guide for clutch belt and roller replacement. Technical Depth Depth: Comprehensive, suitable for both DIY enthusiasts and professional mechanics. Illustrations: Includes detailed step-by-step instructions with numerous photos and illustrations. Specifications Data: Provides critical torque values, clearances, and specifications. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Full text searchable for quick information retrieval. Print Quality Printability: All pages are printable for workshop use. File Quality: Real files, not scanned images, ensuring clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine...
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2008 Yamaha GRIZZLY 700 ATV Repair Service Manual2008 Yamaha GRIZZLY 700 ATV Repair Service Manual2008 Yamaha GRIZZLY 700 ATV Repair Service Manual2008 Yamaha GRIZZLY 700 ATV Repair Service Manual
The Grizzly 700 is a premier All-Terrain Vehicle (ATV) renowned for its robust performance and exceptional off-road capabilities. Introduced in 2008, this model is engineered with a powerful 686cc liquid-cooled engine featuring Electronic Fuel Injection (EFI) for optimal power delivery and fuel efficiency. Its design emphasizes reliability and durability, making it suitable for demanding work applications and adventurous trail riding. Key features include an automatic transmission with engine braking, the On-Command® 2WD/4WD system with a differential lock for superior traction, and an independent double-wishbone suspension for a smooth and controlled ride across varied terrain. The Grizzly 700's advanced chassis and handling characteristics, combined with a strong heritage in powersports, establish it as a leader in its class. This comprehensive factory repair service manual provides dealer-level equivalent information for the Grizzly 700. It covers complete repair and service procedures, offering detailed guidance on maintenance, diagnostics, and troubleshooting for all vehicle systems. Within its pages, you will find step-by-step instructions for routine maintenance, fluid changes, and component replacements, as well as in-depth procedures for engine overhauls, transmission repairs, and suspension adjustments. The manual also includes critical technical specifications, torque values, and wiring diagrams, making it an indispensable resource for owners, technicians, and mechanics aiming to maintain, service, and repair the Grizzly 700 effectively and ensure its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2008
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Chassis Code:
YFM700FGR
👋 Introduction
Market Position
Positioning:
The Yamaha Grizzly 700 is a top-tier utility ATV, known for its powerful engine, independent suspension, and four-wheel-drive capabilities, positioned for serious off-road enthusiasts and demanding work applications.
Competitive Analysis
Competitors:
Competes directly with other premium utility ATVs from manufacturers like Polaris (Sportsman series), Can-Am (Outlander series), and Honda (Rancher/Foreman series).
Key Features
Engine Type:
700cc class, fuel-injected, liquid-cooled, DOHC, 4-stroke engine.
Drivetrain:
Yamaha's Ultramatic® automatic transmission with engine braking, On-Command® 2WD/4WD system, and front differential lock.
Suspension:
Independent double-wishbone front and rear suspension with five-way adjustable shocks for superior ride quality and comfort.
Handling:
Excellent off-road handling and stability due to its well-engineered chassis and suspension.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Repair and Service
Diagnostic Coverage:
Troubleshooting and diagnostics for all systems
Maintenance Coverage:
Scheduled maintenance, routine checks, and fluid changes
Disassembly Reassembly:
Complete disassembly and reassembly procedures
Page Count
Estimated Page Count:
Varies based on specific model year and options, but comprehensive.
Manual Type
Type:
Factory Repair Service Manual
Authenticity:
Dealer-level equivalent
Language
Language:
English
Format
Format:
PDF
Features:
Bookmarked and searchable
Digital Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
General Information:
Includes safety precautions, general specifications, and important notes.
Frame Body:
Covers frame components, body panels, fenders, seat, racks, and chassis structure.
Exhaust System:
Details exhaust manifold, muffler, heat shields, and catalytic converter (if applicable).
Maintenance:
Routine checks, adjustments, lubrication, and replacement schedules.
Lubrication System:
Engine oil circulation, oil filter, oil pump, and lubrication points.
Cooling System:
Radiator, fan, coolant, water pump, hoses, and thermostat.
Fuel System:
Fuel tank, fuel pump, fuel injector, throttle body, fuel filter, and EFI system.
Engine:
Complete engine overhaul, cylinder head, pistons, crankshaft, camshaft, timing chain.
Clutch:
Primary and secondary clutch assembly, belt inspection, and replacement.
Alternator:
Stator, rotor, charging system output, and related components.
Transmission:
Gearbox internal components, shifting mechanisms, and final drive.
Front Wheel Suspension:
A-arms, shocks, springs, bearings, and hub assemblies.
Steering:
Handlebars, steering stem, tie rods, ball joints, and steering knuckles.
Rear Wheel Suspension:
Swingarm, rear shock, drive shaft, universal joints, and rear hub.
Brakes:
Hydraulic brake system, calipers, rotors, master cylinder, brake lines, and parking brake.
Battery Charging System:
Battery specifications, charging voltage, and rectifier/regulator.
Ignition System:
CDI unit, ignition coil, spark plug, and timing.
Electrical Lights Switches:
Headlights, taillights, brake lights, handlebar switches, starter switch, and accessory power.
Wiring Diagram:
Comprehensive wiring diagrams for all electrical systems.
Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues.
Procedures Included
Engine Overhaul:
Complete rebuild procedures for the engine.
Transmission Repair:
Detailed steps for transmission component repair and adjustment.
Suspension Tuning:
Guidance on adjusting and servicing suspension components.
Brake Bleeding:
Step-by-step instructions for bleeding hydraulic brakes.
Fuel Injection Diagnosis:
Procedures for diagnosing and servicing the EFI system.
Electrical Troubleshooting:
Methods for identifying and resolving electrical faults.
Clutch Replacement:
Detailed guide for clutch belt and roller replacement.
Technical Depth
Depth:
Comprehensive, suitable for both DIY enthusiasts and professional mechanics.
Illustrations:
Includes detailed step-by-step instructions with numerous photos and illustrations.
Specifications Data:
Provides critical torque values, clearances, and specifications.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Full text searchable for quick information retrieval.
Print Quality
Printability:
All pages are printable for workshop use.
File Quality:
Real files, not scanned images, ensuring clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, DOHC, 4-stroke, 4-valve, Single-cylinder
Displacement:
686 cc (41.9 cu. in.)
Bore X Stroke:
100.0 mm x 83.9 mm (3.94 in. x 3.30 in.)
Compression Ratio:
8.1:1
Fueling:
Mikuni 44mm throttle body EFI (Electronic Fuel Injection)
Performance
Horsepower Estimate:
Approximately 45-50 hp (estimate, exact figures often not published by manufacturers for ATVs).
Torque Estimate:
Strong low-end and mid-range torque for pulling and climbing.
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Capacity:
3.7 gallons (14 Liters)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40) API SG, SF, SG/CD, SH, SJ, SL or SM
🔧 Transmission
Standard
Transmission Type:
Yamaha's Ultramatic® V-belt automatic transmission with engine braking
Drive System:
Yamaha On-Command® 2WD/4WD with 2-speed (Hi/Lo range) gearbox and differential lock
Features
Engine Braking:
Full-time engine braking for controlled descents.
📐 Dimensions
Exterior
Length:
83.7 inches (2126 mm)
Width:
45.3 inches (1150 mm)
Height:
49.1 inches (1248 mm)
Wheelbase:
50.4 inches (1280 mm)
Ground Clearance:
11.0 inches (279 mm)
Weights
Dry Weight:
623 lbs (282 kg) (estimate, often quoted without fluids/accessories)
Curb Weight:
Approximately 660 lbs (299 kg) with all necessary fluids and a full tank of gas.
Towing Capacity:
1500 lbs (680 kg)
Rack Capacity Front:
99 lbs (45 kg)
Rack Capacity Rear:
187 lbs (85 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet ANSI standards (where applicable).
Active Features
Engine Braking:
Enhanced control on descents.
Locking Differential:
Provides maximum traction in challenging conditions.
Passive Features
Front Brushguard:
Offers protection to front-end components.
Handguards:
Protect hands from debris and elements.
Seat Design:
Comfortable and secure seating position.
💡 Technology Features
Infotainment
Display Features:
Digital LCD instrumentation including speedometer, odometer, trip meter, clock, diagnostic indicator, fuel level, and 4WD/differential lock indicators.
Driver Assistance
Power Steering:
Optional Electric Power Steering (EPS) on certain trims provides reduced steering effort and enhanced feel.
Connectivity
Diagnostic System:
On-board diagnostic system with fault codes accessible via the LCD display, aided by the service manual.
🔧 Maintenance
Service Intervals
Initial Service:
First service recommended around 10-20 hours or one month, including oil change, filter check, and general inspection.
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Inspect every 20 hours, clean or replace as needed, more frequently in dusty conditions.
Clutch Belt Inspection:
Inspect every 100 hours, replace if wear exceeds 2mm or if damaged.
Spark Plug Replacement:
Recommended every 100 hours or annually.
Fluid Specifications
Engine Oil Capacity:
2.20 US qt. (2.1 L) / 2.20 US qt. (2.1 L) with filter change.
Coolant Type:
Yamaha's Yamalube Coolant (or equivalent 50/50 mix of ethylene glycol based antifreeze and de-mineralized water).
Brake Fluid:
DOT 4 Hydraulic Brake Fluid
Gear Oil Type:
Yamalube Gear Oil 80W API GL-4
Grease Type:
Lithium-based multi-purpose grease (e.g., Yamalube Grease A).
Known Issues
Common Wear Items:
Clutch belt, suspension bushings, wheel bearings, and brake pads are common wear items due to the nature of off-road use.
Efi System Considerations:
While generally reliable, proper maintenance of the fuel filter and injector is crucial for optimal performance.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing high-quality, reliable powersports vehicles, including a strong legacy in ATV development.
Model Evolution
Grizzly Lineage:
The Grizzly 700 represents a significant advancement in Yamaha's ATV technology, building on previous generations of the Grizzly line with features like fuel injection and electric power steering (EPS) on some trims.
Production
Manufacturing Location:
Typically manufactured in Japan or the United States.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Consistently praised by automotive journalists and owners for its power, durability, and off-road prowess. Often cited as a benchmark in the utility ATV segment.
Ratings
Consumer Reviews:
High ratings from consumer review sites for performance, reliability, and comfort.
Certifications
Atv Certification:
Meets industry standards for safety and emissions.
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