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Yamaha Raptor350 YFM350S SUPPLEMENTARY Factory Service / Repair / Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Raptor 350 Model Code: YFM350S Generation Generation Identifier: This manual covers the YFM350S model generation. 👋 Introduction Market Position Vehicle Type: Sport ATV / All-Terrain Vehicle Target Audience: Enthusiasts, owners, and technicians seeking detailed repair and maintenance information for the Yamaha Raptor 350 YFM350S. Competitive Analysis Key Competitors: Competed with models like Suzuki QuadSport Z400, Honda TRX400EX, and Kawasaki KSF400 (KFX400). Key Features Value Proposition: Provides comprehensive, factory-accurate information crucial for maintaining and repairing the Yamaha Raptor 350 YFM350S, enabling cost-effective ownership and optimal performance. 📋 Manual Details Coverage Areas Primary Focus: Supplementary Factory Service / Repair / Workshop Scope: This is a supplementary manual, suggesting it focuses on specific systems, updates, or advanced procedures beyond a base manual. Page Count Estimated Page Count: Not specified, but factory service manuals are typically comprehensive. Manual Type Type: Factory Service Manual / Repair Manual / Workshop Manual Language Language: Assumed English, typical for factory service documentation. Format Format: PDF Digital Download 📖 Manual Coverage Systems Covered Engine: Detailed coverage of engine components including Carburetor, Intake, Heads, Camshaft, Valve train, Block, Pistons, Rings, Rods, Crankshaft, Oil Pump, Spark Plugs, Ignition, Gaskets, Bearings, Timing, Muffler, Exhaust, Fuel Pump, Piston Ring, Main Bearings, Cam Bearings, Timing Gear, Cylinder, Crankcase, Gasket, Insulator, Carburetor Assembly, Diaphragm, Pump, Spring, Inlet Valve, Throttle Shaft, Choke Shaft, Choke Valve, Air Filter, Fuel Pump, Fuel Filter, Fuel Pipe, Cylinder Head, Head Gasket, Valve Cover, Oil System, Igniton Coil, Spark Plug Wires. Transmission: Coverage implied for transmission components and related fluids (Transmission Change, Fluid Change). Brakes: Detailed coverage including Brake Hose, Brakes, Change Brakes, Brake Pads, Brake Shoes, Rotor, Rotor Replacement, Clutch Lines, Brake Discs, Brake Pads, Brake System. Suspension Steering: Coverage includes Axles, Shift Linkage, Shifter Cable, Shifters, Axle Assembly, Axle Shafts, CV Boots, Suspension, Suspension System, Steering System. Electrical Ignition: Comprehensive coverage of electrical systems and ignition components, including Ignition, Spark Plugs, Spark Plug Wires, Wiring Harness, Wiring Diagrams, Sensors, Oil Sensor, Pressure Sensor, Oil Pressure Sensor, Volt Meter, Engine Harness, Electrical Wiring, Diagrams, Headlight Relay, Starter Relay, Ignition Relay, Courtesy Light, Door Jamb Switch, Antenna. Exhaust Fuel: Detailed coverage of exhaust and fuel systems including Muffler, Downpipe, Cat, Catalytic Converter, Exhaust, Headers, Heat Wrap, Fuel Pump, Fuel Filter, Fuel Pump Replacement, Fuel Filter Replacement, Fuel Pipe, Catalytic Converter, Headers, Manifold, Oxygen Sensor, Fuel Injector, Fuel Screen, Fuel Tank Cap, Fuel Filler Neck. Cooling Lubrication: Coverage includes Heat Exchanger, Radiator, Radiator Fan, Oil Radiator, Oil Cooling, Cooling System, Coolant Hose, Fan Shroud, AC Condenser, ACC Cabin Filter, Heater System. Clutch: Detailed coverage of clutch components including Clutch, Flywheel, Seals, Clutch Hose, Clutch Lines, Pushrod, Pressure Plate, Clutch Shoe, Clutch Case, Clutch Kit, Clutch Slave Cylinder, Clutch Master Cylinder, Flywheel. Wheels Tires: Coverage for Tires, Rotate, Rotate Tires, Alignment, Lugs, Lug Nuts, Hub Caps, Wheel Cover. Body Chassis: Coverage includes Fasteners, Gaskets, Clips, Air Seals, Air Deflector, Air Hose, Body Plug, Body Tappet, Band Nut, Grommet, Spacer, Recoil Assembly, Fan Cover, Filter Cover, Filter Housing, Sleeve, Switch Assembly, Hinge, Door Hinge, Door Panels, Dashboard, Air Bags, Glovebox, Center Console, Trim, Bumper, Front Bumper, Rear Bumper, Fender, Doors, Emblem, Grilles, Front Grille, Hood, Jack, Mud Guards, Mud Flaps, Wiper Blade, Wiper Motor, Washer Pump, Window Regulator, Door Handle, Hood Hinge, Hood Latch. Procedures Included Maintenance: Oil Change, Transmission Change, Fluid Change, Air Filter Replacement, Tire Rotation, Alignment, Routine Maintenance, Tire Replacement, Flat Repair. Repair Rebuild: Detailed repair and rebuild procedures for all covered systems, including Engine, Transmission, Brakes, Suspension, Electrical, Fuel System, Exhaust System, Cooling System, Clutch System, Bodywork. Troubleshooting: Troubleshooting guides for common and complex issues, implied by the comprehensive nature of factory service manuals. Diagnostics: Diagnostic procedures for electrical and mechanical systems, likely including sensor testing and fault code interpretation. Installation: Procedures for installing replacement parts and accessories. Technical Depth Depth: Factory-level technical depth covering disassembly, assembly, repair, adjustment, and overhaul of all major vehicle systems and components. Specifics: Includes detailed part diagrams, exploded views, torque specifications, special tool requirements, and diagnostic flowcharts. 📊 Manual Specifications File Format Format: PDF Interactivity: Zoom In/Out capability Print Quality Printability: Yes, printable Quality Quality Level: Factory Delivery Delivery Method: Instant Download Shipping: No shipping cost Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement: 348 cc Bore X Stroke: 83 mm x 64.5 mm Compression Ratio: 9.2:1 Cooling System: Liquid-cooled Performance Horsepower: Estimated 25-30 HP (varies by specific model year and tuning) Torque: Estimated 20-25 lb-ft (varies by specific model year and tuning) Fuel System Carburetor: Teikei Y28P or similar Mikuni 28mm CV Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher Oil Capacity: Approx. 1.7 Liters (1.8 US...
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Yamaha Raptor350 YFM350S SUPPLEMENTARY Factory Service / Repair / Workshop ManualYamaha Raptor350 YFM350S SUPPLEMENTARY Factory Service / Repair / Workshop ManualYamaha Raptor350 YFM350S SUPPLEMENTARY Factory Service / Repair / Workshop ManualYamaha Raptor350 YFM350S SUPPLEMENTARY Factory Service / Repair / Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 350
Model Code:
YFM350S
Generation
Generation Identifier:
This manual covers the YFM350S model generation.
👋 Introduction
Market Position
Vehicle Type:
Sport ATV / All-Terrain Vehicle
Target Audience:
Enthusiasts, owners, and technicians seeking detailed repair and maintenance information for the Yamaha Raptor 350 YFM350S.
Competitive Analysis
Key Competitors:
Competed with models like Suzuki QuadSport Z400, Honda TRX400EX, and Kawasaki KSF400 (KFX400).
Key Features
Value Proposition:
Provides comprehensive, factory-accurate information crucial for maintaining and repairing the Yamaha Raptor 350 YFM350S, enabling cost-effective ownership and optimal performance.
📋 Manual Details
Coverage Areas
Primary Focus:
Supplementary Factory Service / Repair / Workshop
Scope:
This is a supplementary manual, suggesting it focuses on specific systems, updates, or advanced procedures beyond a base manual.
Page Count
Estimated Page Count:
Not specified, but factory service manuals are typically comprehensive.
Manual Type
Type:
Factory Service Manual / Repair Manual / Workshop Manual
Language
Language:
Assumed English, typical for factory service documentation.
Format
Format:
PDF Digital Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of engine components including Carburetor, Intake, Heads, Camshaft, Valve train, Block, Pistons, Rings, Rods, Crankshaft, Oil Pump, Spark Plugs, Ignition, Gaskets, Bearings, Timing, Muffler, Exhaust, Fuel Pump, Piston Ring, Main Bearings, Cam Bearings, Timing Gear, Cylinder, Crankcase, Gasket, Insulator, Carburetor Assembly, Diaphragm, Pump, Spring, Inlet Valve, Throttle Shaft, Choke Shaft, Choke Valve, Air Filter, Fuel Pump, Fuel Filter, Fuel Pipe, Cylinder Head, Head Gasket, Valve Cover, Oil System, Igniton Coil, Spark Plug Wires.
Transmission:
Coverage implied for transmission components and related fluids (Transmission Change, Fluid Change).
Brakes:
Detailed coverage including Brake Hose, Brakes, Change Brakes, Brake Pads, Brake Shoes, Rotor, Rotor Replacement, Clutch Lines, Brake Discs, Brake Pads, Brake System.
Suspension Steering:
Coverage includes Axles, Shift Linkage, Shifter Cable, Shifters, Axle Assembly, Axle Shafts, CV Boots, Suspension, Suspension System, Steering System.
Electrical Ignition:
Comprehensive coverage of electrical systems and ignition components, including Ignition, Spark Plugs, Spark Plug Wires, Wiring Harness, Wiring Diagrams, Sensors, Oil Sensor, Pressure Sensor, Oil Pressure Sensor, Volt Meter, Engine Harness, Electrical Wiring, Diagrams, Headlight Relay, Starter Relay, Ignition Relay, Courtesy Light, Door Jamb Switch, Antenna.
Exhaust Fuel:
Detailed coverage of exhaust and fuel systems including Muffler, Downpipe, Cat, Catalytic Converter, Exhaust, Headers, Heat Wrap, Fuel Pump, Fuel Filter, Fuel Pump Replacement, Fuel Filter Replacement, Fuel Pipe, Catalytic Converter, Headers, Manifold, Oxygen Sensor, Fuel Injector, Fuel Screen, Fuel Tank Cap, Fuel Filler Neck.
Cooling Lubrication:
Coverage includes Heat Exchanger, Radiator, Radiator Fan, Oil Radiator, Oil Cooling, Cooling System, Coolant Hose, Fan Shroud, AC Condenser, ACC Cabin Filter, Heater System.
Clutch:
Detailed coverage of clutch components including Clutch, Flywheel, Seals, Clutch Hose, Clutch Lines, Pushrod, Pressure Plate, Clutch Shoe, Clutch Case, Clutch Kit, Clutch Slave Cylinder, Clutch Master Cylinder, Flywheel.
Wheels Tires:
Coverage for Tires, Rotate, Rotate Tires, Alignment, Lugs, Lug Nuts, Hub Caps, Wheel Cover.
Body Chassis:
Coverage includes Fasteners, Gaskets, Clips, Air Seals, Air Deflector, Air Hose, Body Plug, Body Tappet, Band Nut, Grommet, Spacer, Recoil Assembly, Fan Cover, Filter Cover, Filter Housing, Sleeve, Switch Assembly, Hinge, Door Hinge, Door Panels, Dashboard, Air Bags, Glovebox, Center Console, Trim, Bumper, Front Bumper, Rear Bumper, Fender, Doors, Emblem, Grilles, Front Grille, Hood, Jack, Mud Guards, Mud Flaps, Wiper Blade, Wiper Motor, Washer Pump, Window Regulator, Door Handle, Hood Hinge, Hood Latch.
Procedures Included
Maintenance:
Oil Change, Transmission Change, Fluid Change, Air Filter Replacement, Tire Rotation, Alignment, Routine Maintenance, Tire Replacement, Flat Repair.
Repair Rebuild:
Detailed repair and rebuild procedures for all covered systems, including Engine, Transmission, Brakes, Suspension, Electrical, Fuel System, Exhaust System, Cooling System, Clutch System, Bodywork.
Troubleshooting:
Troubleshooting guides for common and complex issues, implied by the comprehensive nature of factory service manuals.
Diagnostics:
Diagnostic procedures for electrical and mechanical systems, likely including sensor testing and fault code interpretation.
Installation:
Procedures for installing replacement parts and accessories.
Technical Depth
Depth:
Factory-level technical depth covering disassembly, assembly, repair, adjustment, and overhaul of all major vehicle systems and components.
Specifics:
Includes detailed part diagrams, exploded views, torque specifications, special tool requirements, and diagnostic flowcharts.
📊 Manual Specifications
File Format
Format:
PDF
Interactivity:
Zoom In/Out capability
Print Quality
Printability:
Yes, printable
Quality
Quality Level:
Factory
Delivery
Delivery Method:
Instant Download
Shipping:
No shipping cost
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
348 cc
Bore X Stroke:
83 mm x 64.5 mm
Compression Ratio:
9.2:1
Cooling System:
Liquid-cooled
Performance
Horsepower:
Estimated 25-30 HP (varies by specific model year and tuning)
Torque:
Estimated 20-25 lb-ft (varies by specific model year and tuning)
Fuel System
Carburetor:
Teikei Y28P or similar Mikuni 28mm CV
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Oil Capacity:
Approx. 1.7 Liters (1.8 US qt) with filter change
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Spark Plug:
NGK CR7HSA or Denso U22FS-U
🔧 Transmission
Standard
Transmission Type:
5-speed manual with Reverse
Clutch Type:
Wet, multi-disc
Features
Gear Ratios:
Specific gear ratios are detailed within the manual.
Fluid
Transmission Oil Type:
Yamaha All-Purpose Gear Oil (or equivalent) SAE 80 API GL-4
Transmission Oil Capacity:
Approx. 0.8 Liters (0.85 US qt)
📐 Dimensions
Exterior
Length:
Approx. 1815 mm (71.5 in)
Width:
Approx. 1170 mm (46.1 in)
Height:
Approx. 1125 mm (44.3 in)
Wheelbase:
Approx. 1250 mm (49.2 in)
Weights
Dry Weight:
Approx. 181 kg (399 lbs)
Curb Weight:
Not officially specified, but typically around 195 kg (430 lbs) with fluids.
Dimensions
Ground Clearance:
Approx. 250 mm (9.8 in)
Seat Height:
Approx. 830 mm (32.7 in)
Cargo
Rack Capacity Front:
Approx. 120 kg (265 lbs)
Rack Capacity Rear:
Approx. 200 kg (440 lbs)
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable to ATVs in the same way as passenger vehicles.
Active Features
Braking System:
Front: Dual Hydraulic Disc; Rear: Hydraulic Disc
Parking Brake:
Rear brake caliper lock
Passive Features
Lighting:
Dual halogen headlights, single taillight/brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Designed for performance and off-road use, no complex infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Focus is on rider control and mechanical systems).
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km (600 miles) or 6 months, whichever comes first. Also, every 30 days or 20 hours of use.
Transmission Oil Change:
Every 2000 km (1200 miles) or 12 months. Also, every 60 days or 40 hours of use.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months. Clean more frequently in dusty conditions.
Spark Plug Replacement:
Inspect every 1000 km (600 miles) or 6 months. Replace as needed.
Valve Adjustment:
Every 2000 km (1200 miles) or 12 months.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher
Transmission Oil:
Yamaha All-Purpose Gear Oil (or equivalent) SAE 80 API GL-4
Coolant:
Permanent type antifreeze coolant (50% mixture with distilled water recommended)
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, and suspension components are common wear items due to the nature of off-road riding.
Carburetor Issues:
Carburetors can sometimes become clogged with debris or require adjustment due to altitude or atmospheric changes.
Cooling System:
Regular flushing and refilling of the coolant are important to prevent overheating and corrosion.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and distinguished history in ATV manufacturing, known for performance and reliability.
Model Evolution
Raptor Lineage:
The Raptor 350 (YFM350) is a well-established model within Yamaha's sport ATV lineup, offering a blend of performance and usability.
Production
Production Years:
The YFM350 Raptor was produced for several years, typically from the mid-2000s onwards, with minor updates.
Manufacturing Origin:
Typically manufactured in Japan or other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Atv Awards:
The Raptor line has historically received accolades for its performance and handling in the sport ATV segment.
Ratings
Industry Reviews:
Generally well-regarded for its balance of power, handling, and reliability in its class.
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