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Yamaha SR250 Factory Repair Manual 1980-1983

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🏷️ Basic Information Identification Make: Yamaha Model: SR250 Model Variant: SR250 Exciter Special (SR250G) Generation Generation Name: SR250 Generation 1 Codes Production Codes: SR250G 👋 Introduction Market Position Target Audience: Do-it-yourself enthusiasts and experienced mechanics seeking detailed repair and maintenance information for their Yamaha SR250. Competitive Analysis Value Proposition: Provides an inexpensive and convenient way to maintain and repair the Yamaha SR250, offering factory-level detail without the cost of physical delivery. Key Features Illustrative Detail: Hundreds of photos and illustrations, detailed substeps, enlarged insets, and bold figure numbers enhance clarity and ease of use. Navigational Aid: Numbered table of contents for fast information retrieval. 📋 Manual Details Coverage Areas Covered Years: 1980, 1981, 1982, 1983 Covered Styles: All styles Page Count Page Count Estimated: Hundreds Manual Type Manual Type: Factory Service Workshop Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and reassembly, including carburetor tuning, valve adjustments, and ignition system service. Transmission: Clutch operation, gearbox disassembly and assembly, gear selection mechanism, and lubrication. Electrical System: Detailed troubleshooting, wiring diagrams, component testing, charging system, ignition system, lighting, and instrumentation. Fuel System: Carburetor specifications, cleaning, adjustment, fuel tank, fuel lines, and fuel pump (if applicable). Suspension: Front fork service, rear shock absorber inspection and replacement, swingarm maintenance. Brakes: Front and rear brake system inspection, fluid replacement, caliper service, brake lever and pedal adjustment. Frame And Bodywork: Frame inspection, seat removal, body panel mounting, and accessory installation. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain lubrication, and tire pressure checks. Troubleshooting: Diagnostic procedures for common starting problems, engine performance issues, electrical faults, and more. Repair: Step-by-step repair instructions for all major vehicle components, from minor adjustments to complete overhauls. Disassembly Reassembly: Complete disassembly and reassembly guidance for all major mechanical and electrical systems. Technical Depth Depth: Comprehensive, covering everything from basic rider maintenance to in-depth engine and electrical diagnostics and repair. 📊 Manual Specifications File Format Compatibility: Compatible with all PC-based Windows operating systems and Mac. Print Quality Printability: All pages are printable, allowing for individual section printing or a full manual printout. Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) Storage Storage Options: Can be saved to hard drive or burned to CD-ROM. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, SOHC (Single Overhead Camshaft) Displacement: 249 cc (15.2 cubic inches) Bore X Stroke: Approx. 71.0 mm x 63.0 mm Compression Ratio: Approx. 9.1:1 Performance Horsepower Estimated: Approx. 18-20 hp @ 7000-7500 rpm (depending on market and specific tune) Torque Estimated: Approx. 19-21 Nm @ 5500-6000 rpm (depending on market and specific tune) Fuel System Carburetor: Single Mikuni VM34SS (or similar 34mm constant velocity carburetor) Fuel Type: Unleaded gasoline (RON 91 or higher recommended) Ignition Ignition System: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch: Wet, multiple disc Features Drive Type: Chain drive 📐 Dimensions Exterior Length Estimated: Approx. 2050 mm Width Estimated: Approx. 820 mm Height Estimated: Approx. 1100 mm Weights Dry Weight Estimated: Approx. 135-140 kg Fuel Capacity Estimated: Approx. 13 liters 🛡️ Safety Features Ratings Safety Standard: N/A (Motorcycle safety standards for the era) Active Features Braking System: Front: Disc brake, Rear: Drum brake. Passive Features Lighting: Halogen headlight, taillight, turn signals, and brake light. 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle technology of the era) Driver Assistance Driver Assistance: N/A (Basic motorcycle technology of the era) Connectivity Connectivity: N/A (Basic motorcycle technology of the era) 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 km or annually (refer to manual for exact specification). Valve Clearance Check: Every 6,000-10,000 km (refer to manual for exact specification). Fluid Specifications Engine Oil Type: API SE or SF, SAE 20W-40 or 10W-40 (verify with manual). Engine Oil Capacity: Approx. 1.5 - 1.7 liters (with filter change) (verify with manual). Brake Fluid Type: DOT 3 or DOT 4 (verify with manual). Known Issues Carburetor Gumming: Carburetors can become gummed up if the bike sits for extended periods, requiring cleaning and synchronization. Electrical Connections: Corroded or loose electrical connections can lead to intermittent issues, especially in older wiring harnesses. Fork Seals: Worn fork seals can lead to oil leaks, requiring replacement of seals and potentially fork oil. 📚 Vehicle History Brand Heritage Brand History: Yamaha Motor Company, established in 1955, has a long history of producing innovative and reliable motorcycles, known for their engineering prowess and performance. Model Evolution Sr Series Heritage: The SR series is known for its classic, minimalist styling and focus on rider engagement, often serving as a platform for customization. Production Production Period: The Yamaha SR250 was produced in various forms from the late 1970s through the early 2000s, with this manual specifically covering the early generation. Manufacturing...
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Yamaha SR250 Factory Repair Manual 1980-1983
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
SR250
Model Variant:
SR250 Exciter Special (SR250G)
Generation
Generation Name:
SR250 Generation 1
Codes
Production Codes:
SR250G
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics seeking detailed repair and maintenance information for their Yamaha SR250.
Competitive Analysis
Value Proposition:
Provides an inexpensive and convenient way to maintain and repair the Yamaha SR250, offering factory-level detail without the cost of physical delivery.
Key Features
Illustrative Detail:
Hundreds of photos and illustrations, detailed substeps, enlarged insets, and bold figure numbers enhance clarity and ease of use.
Navigational Aid:
Numbered table of contents for fast information retrieval.
📋 Manual Details
Coverage Areas
Covered Years:
1980, 1981, 1982, 1983
Covered Styles:
All styles
Page Count
Page Count Estimated:
Hundreds
Manual Type
Manual Type:
Factory Service Workshop Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly, including carburetor tuning, valve adjustments, and ignition system service.
Transmission:
Clutch operation, gearbox disassembly and assembly, gear selection mechanism, and lubrication.
Electrical System:
Detailed troubleshooting, wiring diagrams, component testing, charging system, ignition system, lighting, and instrumentation.
Fuel System:
Carburetor specifications, cleaning, adjustment, fuel tank, fuel lines, and fuel pump (if applicable).
Suspension:
Front fork service, rear shock absorber inspection and replacement, swingarm maintenance.
Brakes:
Front and rear brake system inspection, fluid replacement, caliper service, brake lever and pedal adjustment.
Frame And Bodywork:
Frame inspection, seat removal, body panel mounting, and accessory installation.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, chain lubrication, and tire pressure checks.
Troubleshooting:
Diagnostic procedures for common starting problems, engine performance issues, electrical faults, and more.
Repair:
Step-by-step repair instructions for all major vehicle components, from minor adjustments to complete overhauls.
Disassembly Reassembly:
Complete disassembly and reassembly guidance for all major mechanical and electrical systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic rider maintenance to in-depth engine and electrical diagnostics and repair.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
All pages are printable, allowing for individual section printing or a full manual printout.
Binding Type
Binding Type Digital:
N/A (Digital PDF)
Paper Type
Paper Type Digital:
N/A (Digital PDF)
Storage
Storage Options:
Can be saved to hard drive or burned to CD-ROM.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, SOHC (Single Overhead Camshaft)
Displacement:
249 cc (15.2 cubic inches)
Bore X Stroke:
Approx. 71.0 mm x 63.0 mm
Compression Ratio:
Approx. 9.1:1
Performance
Horsepower Estimated:
Approx. 18-20 hp @ 7000-7500 rpm (depending on market and specific tune)
Torque Estimated:
Approx. 19-21 Nm @ 5500-6000 rpm (depending on market and specific tune)
Fuel System
Carburetor:
Single Mikuni VM34SS (or similar 34mm constant velocity carburetor)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch:
Wet, multiple disc
Features
Drive Type:
Chain drive
📐 Dimensions
Exterior
Length Estimated:
Approx. 2050 mm
Width Estimated:
Approx. 820 mm
Height Estimated:
Approx. 1100 mm
Weights
Dry Weight Estimated:
Approx. 135-140 kg
Fuel Capacity Estimated:
Approx. 13 liters
🛡️ Safety Features
Ratings
Safety Standard:
N/A (Motorcycle safety standards for the era)
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake.
Passive Features
Lighting:
Halogen headlight, taillight, turn signals, and brake light.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle technology of the era)
Driver Assistance
Driver Assistance:
N/A (Basic motorcycle technology of the era)
Connectivity
Connectivity:
N/A (Basic motorcycle technology of the era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km or annually (refer to manual for exact specification).
Valve Clearance Check:
Every 6,000-10,000 km (refer to manual for exact specification).
Fluid Specifications
Engine Oil Type:
API SE or SF, SAE 20W-40 or 10W-40 (verify with manual).
Engine Oil Capacity:
Approx. 1.5 - 1.7 liters (with filter change) (verify with manual).
Brake Fluid Type:
DOT 3 or DOT 4 (verify with manual).
Known Issues
Carburetor Gumming:
Carburetors can become gummed up if the bike sits for extended periods, requiring cleaning and synchronization.
Electrical Connections:
Corroded or loose electrical connections can lead to intermittent issues, especially in older wiring harnesses.
Fork Seals:
Worn fork seals can lead to oil leaks, requiring replacement of seals and potentially fork oil.
📚 Vehicle History
Brand Heritage
Brand History:
Yamaha Motor Company, established in 1955, has a long history of producing innovative and reliable motorcycles, known for their engineering prowess and performance.
Model Evolution
Sr Series Heritage:
The SR series is known for its classic, minimalist styling and focus on rider engagement, often serving as a platform for customization.
Production
Production Period:
The Yamaha SR250 was produced in various forms from the late 1970s through the early 2000s, with this manual specifically covering the early generation.
Manufacturing Location:
Primarily Japan, with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The SR250 is a classic motorcycle appreciated for its simplicity, reliability, and suitability as a platform for cafe racer and custom builds.
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