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TTR125 Service Repair Manual 99

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🏷️ Basic Information Identification Make: Yamaha Model: TTR125 Year: 1999 Generation Model Generation: First Generation (pre-2000 launch variant) 👋 Introduction Market Position Target Audience: Owners of the 1999 Yamaha TTR125 seeking to perform maintenance, repairs, and understand their motorcycle's technical aspects. Competitive Analysis Value Proposition: Provides comprehensive factory data, enabling users to save on professional labor costs and maintain their motorcycle effectively. Multi-language support enhances accessibility for a broader user base. Key Features Key Features Summary: All factory specifications, clear illustrations, multi-language support, and comprehensive coverage from basic maintenance to full rebuilds. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive maintenance, repair, and rebuilding of the Yamaha TTR125 Page Count Estimated Page Count: Variable (depends on printing, but designed for full coverage) Manual Type Manual Type: Factory Service Repair Manual Language Languages Included: English, German, French Format Format Options: Printable digital copy (allows printing for hard copy or binder inclusion) 📖 Manual Coverage Systems Covered Engine System: Full engine overhaul, including top-end (cylinder, piston, valves), bottom-end (crankshaft, connecting rod, bearings), lubrication system, and cooling system (if applicable). Fuel System: Carburetor disassembly, cleaning, adjustment, jetting, and rebuilding; fuel tank and petcock inspection and service. Transmission Drivetrain: Clutch inspection, adjustment, and replacement; gearbox disassembly, inspection of gears and shift mechanisms, lubricant specifications. Suspension Handling: Front fork inspection, seal replacement, oil level and type specifications, spring rates, damping adjustments. Rear shock absorber inspection, linkage lubrication, and potential servicing. Braking System: Front and rear brake system inspection, pad replacement, caliper service, hydraulic fluid specifications and bleeding procedures. Cable-actuated brake adjustments. Electrical System: Ignition system components (spark plug, CDI, coil), lighting system (headlight, taillight, brake light), wiring diagrams, battery maintenance. Chassis Frame: Frame inspection for damage, steering head bearing service, swingarm lubrication and bearing inspection. Bodywork Cosmetics: Fairing and fender removal/installation, seat, fuel tank cover, and graphics. Procedures Included Maintenance Procedures: Regularly scheduled maintenance, oil changes, filter cleaning/replacement, chain adjustment and lubrication, brake adjustments, tire pressure checks. Diagnostic Procedures: Troubleshooting guides for common starting issues, running problems, electrical faults, and performance degradation. Repair Procedures: Step-by-step instructions for component replacement and repair across all covered systems. Rebuilding Procedures: Detailed instructions for complete engine rebuilds, transmission overhauls, and carburetor rebuilding. Technical Depth Technical Depth Level: Factory-level technical information suitable for both DIY enthusiasts and professional mechanics. Specification Detail: Includes all factory specifications, torque values, clearances, tolerances, and timing information. 📊 Manual Specifications File Format Digital Format: Likely PDF, optimized for readability and printing. Print Quality Image Clarity: Described as 'Cristal clear' pictures, ensuring clarity for visual guidance. Font Readability: Fonts are noted as 'easy to read,' facilitating comprehension. Binding Type Binding Suggestion: Designed to be printed and placed in a 3-ring binder for easy page turning and organization. Paper Type Recommended Paper Type: User configurable, but typical for repair manuals is durable, often thicker paper stock for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, SOHC Displacement: 124cc Bore X Stroke: 54.0 mm x 54.5 mm (typical for this generation, consult manual for exact) Compression Ratio: 9.5:1 (typical, consult manual for exact) Performance Horsepower: Approx. 9-11 HP (estimate for model year, manual will provide exact) Torque: Approx. 7-8 lb-ft (estimate for model year, manual will provide exact) Fuel System Carburetor Type: Mikuni VM Series (typical, e.g., VM20 or similar, manual will specify exact model and jetting) Fuel Grade: Unleaded gasoline (manual will specify octane rating, e.g., 87 RON/87 AKI) Lubrication Engine Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil specified in manual) Engine Oil Capacity: Approx. 0.9 L (900 ml) without filter change, 1.0 L with filter change (consult manual for exact capacities) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Features Gear Ratios: Specific gear ratios for each speed will be detailed in the manual. Final Drive: Chain drive (manual will specify chain pitch, e.g., 428, and sprocket tooth counts) Transmission Oil Type: Yamalube Gear Oil (or equivalent SAE 80 API GL-4 specified in manual) 📐 Dimensions Exterior Length: Approx. 1830 mm (72.0 in) Width: Approx. 775 mm (30.5 in) Height: Approx. 1080 mm (42.5 in) Wheelbase: Approx. 1275 mm (50.2 in) Weights Dry Weight: Approx. 82 kg (181 lbs) Fuel Tank Capacity: Approx. 6.0 L (1.6 gal) 🛡️ Safety Features Active Features Braking System Type: Front: Drum brake; Rear: Drum brake (typical for early models, manual will confirm exact spec). Tire Sizes: Front: 2.50-17; Rear: 3.00-14 (typical, manual will specify exact and recommended pressures). 💡 Technology Features Infotainment Infotainment Features: N/A for this model, focused on pure off-road functionality. Driver Assistance Driver Assistance Features: N/A for this model, focused on fundamental motorcycle control. Connectivity Connectivity Features: N/A for this model. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 1000 km (600 miles) or 6 months, whichever comes first (typical, consult manual...
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TTR125 Service Repair Manual 99
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TTR125
Year:
1999
Generation
Model Generation:
First Generation (pre-2000 launch variant)
👋 Introduction
Market Position
Target Audience:
Owners of the 1999 Yamaha TTR125 seeking to perform maintenance, repairs, and understand their motorcycle's technical aspects.
Competitive Analysis
Value Proposition:
Provides comprehensive factory data, enabling users to save on professional labor costs and maintain their motorcycle effectively. Multi-language support enhances accessibility for a broader user base.
Key Features
Key Features Summary:
All factory specifications, clear illustrations, multi-language support, and comprehensive coverage from basic maintenance to full rebuilds.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive maintenance, repair, and rebuilding of the Yamaha TTR125
Page Count
Estimated Page Count:
Variable (depends on printing, but designed for full coverage)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Languages Included:
English, German, French
Format
Format Options:
Printable digital copy (allows printing for hard copy or binder inclusion)
📖 Manual Coverage
Systems Covered
Engine System:
Full engine overhaul, including top-end (cylinder, piston, valves), bottom-end (crankshaft, connecting rod, bearings), lubrication system, and cooling system (if applicable).
Fuel System:
Carburetor disassembly, cleaning, adjustment, jetting, and rebuilding; fuel tank and petcock inspection and service.
Transmission Drivetrain:
Clutch inspection, adjustment, and replacement; gearbox disassembly, inspection of gears and shift mechanisms, lubricant specifications.
Suspension Handling:
Front fork inspection, seal replacement, oil level and type specifications, spring rates, damping adjustments. Rear shock absorber inspection, linkage lubrication, and potential servicing.
Braking System:
Front and rear brake system inspection, pad replacement, caliper service, hydraulic fluid specifications and bleeding procedures. Cable-actuated brake adjustments.
Electrical System:
Ignition system components (spark plug, CDI, coil), lighting system (headlight, taillight, brake light), wiring diagrams, battery maintenance.
Chassis Frame:
Frame inspection for damage, steering head bearing service, swingarm lubrication and bearing inspection.
Bodywork Cosmetics:
Fairing and fender removal/installation, seat, fuel tank cover, and graphics.
Procedures Included
Maintenance Procedures:
Regularly scheduled maintenance, oil changes, filter cleaning/replacement, chain adjustment and lubrication, brake adjustments, tire pressure checks.
Diagnostic Procedures:
Troubleshooting guides for common starting issues, running problems, electrical faults, and performance degradation.
Repair Procedures:
Step-by-step instructions for component replacement and repair across all covered systems.
Rebuilding Procedures:
Detailed instructions for complete engine rebuilds, transmission overhauls, and carburetor rebuilding.
Technical Depth
Technical Depth Level:
Factory-level technical information suitable for both DIY enthusiasts and professional mechanics.
Specification Detail:
Includes all factory specifications, torque values, clearances, tolerances, and timing information.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for readability and printing.
Print Quality
Image Clarity:
Described as 'Cristal clear' pictures, ensuring clarity for visual guidance.
Font Readability:
Fonts are noted as 'easy to read,' facilitating comprehension.
Binding Type
Binding Suggestion:
Designed to be printed and placed in a 3-ring binder for easy page turning and organization.
Paper Type
Recommended Paper Type:
User configurable, but typical for repair manuals is durable, often thicker paper stock for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, SOHC
Displacement:
124cc
Bore X Stroke:
54.0 mm x 54.5 mm (typical for this generation, consult manual for exact)
Compression Ratio:
9.5:1 (typical, consult manual for exact)
Performance
Horsepower:
Approx. 9-11 HP (estimate for model year, manual will provide exact)
Torque:
Approx. 7-8 lb-ft (estimate for model year, manual will provide exact)
Fuel System
Carburetor Type:
Mikuni VM Series (typical, e.g., VM20 or similar, manual will specify exact model and jetting)
Fuel Grade:
Unleaded gasoline (manual will specify octane rating, e.g., 87 RON/87 AKI)
Lubrication
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher motorcycle oil specified in manual)
Engine Oil Capacity:
Approx. 0.9 L (900 ml) without filter change, 1.0 L with filter change (consult manual for exact capacities)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Clutch Type:
Wet, multi-plate
Features
Gear Ratios:
Specific gear ratios for each speed will be detailed in the manual.
Final Drive:
Chain drive (manual will specify chain pitch, e.g., 428, and sprocket tooth counts)
Transmission Oil Type:
Yamalube Gear Oil (or equivalent SAE 80 API GL-4 specified in manual)
📐 Dimensions
Exterior
Length:
Approx. 1830 mm (72.0 in)
Width:
Approx. 775 mm (30.5 in)
Height:
Approx. 1080 mm (42.5 in)
Wheelbase:
Approx. 1275 mm (50.2 in)
Weights
Dry Weight:
Approx. 82 kg (181 lbs)
Fuel Tank Capacity:
Approx. 6.0 L (1.6 gal)
🛡️ Safety Features
Active Features
Braking System Type:
Front: Drum brake; Rear: Drum brake (typical for early models, manual will confirm exact spec).
Tire Sizes:
Front: 2.50-17; Rear: 3.00-14 (typical, manual will specify exact and recommended pressures).
💡 Technology Features
Infotainment
Infotainment Features:
N/A for this model, focused on pure off-road functionality.
Driver Assistance
Driver Assistance Features:
N/A for this model, focused on fundamental motorcycle control.
Connectivity
Connectivity Features:
N/A for this model.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 1000 km (600 miles) or 6 months, whichever comes first (typical, consult manual for precise intervals).
Air Filter Cleaning Interval:
Every 500 km (300 miles) or annually, or more frequently in dusty conditions (consult manual for precise intervals).
Spark Plug Check Interval:
Every 1000 km (600 miles) (consult manual for precise intervals and replacement specifications).
Valve Clearance Check Interval:
Every 6000 km (3600 miles) (typical, consult manual for precise intervals and specifications).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual for exact specification, especially for older systems).
Fork Oil Type:
Yamaha Fork Oil G-10 (or equivalent SAE 10W fork oil, consult manual for specific grade and quantity).
Known Issues
Common Wear Items:
Clutch plates, brake shoes/pads (depending on specific variant), swingarm bearings, steering head bearings, carburetor jetting wear.
Potential Carburetor Issues:
Clogged jets, float bowl issues, accelerator pump diaphragm wear (if applicable), leading to poor idling or throttle response.
Suspension Performance Degradation:
Worn fork seals leading to oil leaks, faded damping in the rear shock absorber over time.
📚 Vehicle History
Brand Heritage
Brand Heritage Summary:
Yamaha Motor Company, established in 1955, has a long-standing reputation for producing high-quality motorcycles, known for innovation, performance, and durability across various off-road and street segments.
Model Evolution
Ttr125 Positioning:
The TTR125 was introduced as an entry-level, user-friendly trail bike designed for off-road recreation and learning for younger or less experienced riders. It emphasized reliability and ease of use.
Production
Production Location:
Primarily manufactured in Japan, with potential assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 1999 TTR125 are not widely documented as a standalone model, Yamaha's TTR line generally received positive reviews for reliability and user-friendliness in the trail bike category.
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