Yamaha TTR90 TTR 90 2000 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: TTR90 Year: 2000 Codes Engine Code: Not specified, but likely a variation of Yamaha's SOHC 4-stroke air-cooled single-cylinder used in similar models. Generation Generation Identifier: First Generation TTR90 👋 Introduction Market Position Segment: Entry-level youth off-road motorcycle. Target Audience: Beginner off-road riders, youth riders, and families looking for a fun and reliable recreational dirt bike. Competitive Analysis Competitors: Likely competed with models from Honda (e.g., XR70/CRF70), Kawasaki (e.g., KLX100), and Suzuki (e.g., DR-Z70/DRZ110) in its class. Key Features Distinguishing Features: Known for its reliable engine, user-friendly operation, and suitability for young riders developing off-road skills. Yamaha's reputation for build quality is a key selling point. 📋 Manual Details Coverage Areas Coverage Scope: Complete official full factory service repair manual for all styles of the Yamaha TTR90 2000. Page Count Estimated Page Count: Hundreds of pages (exact count not specified but implies comprehensive coverage). Manual Type Type: Workshop Service Repair Manual Manual Purpose: Designed to be the primary resource for all maintenance, repair, troubleshooting, and technical information required for the Yamaha TTR90 2000. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Covered Systems: General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix. Engine Top End Coverage: Detailed procedures for cylinder head, valves, camshaft, piston, and rings. Clutch Coverage: Inspection, removal, disassembly, and reassembly of the clutch assembly. Lubrication System Coverage: Oil pump, oil passages, oil filter (if applicable), and lubrication flow. Crankshaft Transmission Coverage: Engine disassembly to crankshaft and transmission components, including gears, shafts, bearings, and shifting mechanisms. Wheels Tires Coverage: Wheel removal and installation, spoke tensioning (if applicable), tire mounting and dismounting, tube replacement. Final Drive Coverage: Chain and sprocket inspection, adjustment, and replacement. Brake Coverage: Drum brake shoe inspection, adjustment, and replacement; brake linkage and cable maintenance. Suspension Coverage: Front fork inspection, seal replacement, oil level and type; rear shock absorber inspection and maintenance. Steering Coverage: Handlebar, steering stem, and steering head bearing inspection and adjustment. Frame Coverage: Frame inspection for damage, seat mounting, and related components. Electrical System Coverage: Ignition system, lighting, charging system (if applicable), wiring diagrams, troubleshooting common electrical faults. Procedures Included Included Procedures: Step-by-step instructions for complete disassembly, repair, and service procedures. Includes troubleshooting and electrical service procedures combined with detailed wiring diagrams. Diagnostic Procedures: Comprehensive troubleshooting sections for diagnosing mechanical and electrical issues, often with flowcharts or symptom-based problem solving. Troubleshooting Electrical: Specific focus on diagnosing and repairing electrical system issues, integrated with detailed wiring diagrams for ease of use. Technical Depth Depth: Professional quality, in-depth service and repair. Suitable for both do-it-yourself enthusiasts and experienced mechanics. Covers detailed substeps, notes, cautions, and warnings. Special Tools: Likely lists required special tools for specific procedures, such as flywheel pullers, clutch holding tools, etc. Illustrations Photos: Includes hundreds of photos and illustrations, with enlarged inset views to clearly guide the reader through procedures. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Can be burned to CD-ROM. Print Quality Printability: Printable without any restriction. Binding Type Binding: Digital download (printable as a physical document). Paper Type Paper Type Recommendation: Standard printer paper for home printing, or professional binding for a workshop copy. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, air-cooled single-cylinder. Performance Displacement: 88cc (typical for this model designation). Horsepower: Estimated to be in the range of 6-8 HP (exact specification available in manual). Torque: Estimated to be in the range of 5-7 Nm (exact specification available in manual). Fuel System Carburetor Type: Likely a Mikuni VM series carburetor, specific size to be detailed in manual (e.g., VM15/VM16). 🔧 Transmission Standard Transmission Type: Semi-automatic (clutch lever operated by hand, but shifting is done with the foot lever, with clutch engagement and disengagement automated). Optional Optional Transmissions: N/A for this model. Features Gear Count: Typically 4-speed. 📐 Dimensions Exterior Seat Height: Approx. 665 mm (26.2 in) - *This is an approximate typical value for the model, manual will confirm exact spec*. Overall Length: Approx. 1555 mm (61.2 in) - *Manual will confirm exact spec*. Overall Width: Approx. 715 mm (28.1 in) - *Manual will confirm exact spec*. Overall Height: Approx. 915 mm (36.0 in) - *Manual will confirm exact spec*. Weights Wet Weight: Approx. 70 kg (154 lbs) - *This is an approximate typical value for the model, manual will confirm exact spec*. Dry Weight: Approx. 67 kg (148 lbs) - *Manual will confirm exact spec*. 🛡️ Safety Features Ratings Safety Standards Adherence: Designed to meet applicable safety standards for youth off-road motorcycles of its era. Active Features Braking System Type: Front: Drum Brake; Rear: Drum Brake (Manual will detail specific drum dimensions and mechanisms). Passive Features Frame Construction:...
Not specified, but likely a variation of Yamaha's SOHC 4-stroke air-cooled single-cylinder used in similar models.
Generation
Generation Identifier:
First Generation TTR90
👋 Introduction
Market Position
Segment:
Entry-level youth off-road motorcycle.
Target Audience:
Beginner off-road riders, youth riders, and families looking for a fun and reliable recreational dirt bike.
Competitive Analysis
Competitors:
Likely competed with models from Honda (e.g., XR70/CRF70), Kawasaki (e.g., KLX100), and Suzuki (e.g., DR-Z70/DRZ110) in its class.
Key Features
Distinguishing Features:
Known for its reliable engine, user-friendly operation, and suitability for young riders developing off-road skills. Yamaha's reputation for build quality is a key selling point.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official full factory service repair manual for all styles of the Yamaha TTR90 2000.
Page Count
Estimated Page Count:
Hundreds of pages (exact count not specified but implies comprehensive coverage).
Manual Type
Type:
Workshop Service Repair Manual
Manual Purpose:
Designed to be the primary resource for all maintenance, repair, troubleshooting, and technical information required for the Yamaha TTR90 2000.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Covered Systems:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.
Engine Top End Coverage:
Detailed procedures for cylinder head, valves, camshaft, piston, and rings.
Clutch Coverage:
Inspection, removal, disassembly, and reassembly of the clutch assembly.
Engine disassembly to crankshaft and transmission components, including gears, shafts, bearings, and shifting mechanisms.
Wheels Tires Coverage:
Wheel removal and installation, spoke tensioning (if applicable), tire mounting and dismounting, tube replacement.
Final Drive Coverage:
Chain and sprocket inspection, adjustment, and replacement.
Brake Coverage:
Drum brake shoe inspection, adjustment, and replacement; brake linkage and cable maintenance.
Suspension Coverage:
Front fork inspection, seal replacement, oil level and type; rear shock absorber inspection and maintenance.
Steering Coverage:
Handlebar, steering stem, and steering head bearing inspection and adjustment.
Frame Coverage:
Frame inspection for damage, seat mounting, and related components.
Electrical System Coverage:
Ignition system, lighting, charging system (if applicable), wiring diagrams, troubleshooting common electrical faults.
Procedures Included
Included Procedures:
Step-by-step instructions for complete disassembly, repair, and service procedures. Includes troubleshooting and electrical service procedures combined with detailed wiring diagrams.
Diagnostic Procedures:
Comprehensive troubleshooting sections for diagnosing mechanical and electrical issues, often with flowcharts or symptom-based problem solving.
Troubleshooting Electrical:
Specific focus on diagnosing and repairing electrical system issues, integrated with detailed wiring diagrams for ease of use.
Technical Depth
Depth:
Professional quality, in-depth service and repair. Suitable for both do-it-yourself enthusiasts and experienced mechanics. Covers detailed substeps, notes, cautions, and warnings.
Special Tools:
Likely lists required special tools for specific procedures, such as flywheel pullers, clutch holding tools, etc.
Illustrations Photos:
Includes hundreds of photos and illustrations, with enlarged inset views to clearly guide the reader through procedures.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac. Can be burned to CD-ROM.
Print Quality
Printability:
Printable without any restriction.
Binding Type
Binding:
Digital download (printable as a physical document).
Paper Type
Paper Type Recommendation:
Standard printer paper for home printing, or professional binding for a workshop copy.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, air-cooled single-cylinder.
Performance
Displacement:
88cc (typical for this model designation).
Horsepower:
Estimated to be in the range of 6-8 HP (exact specification available in manual).
Torque:
Estimated to be in the range of 5-7 Nm (exact specification available in manual).
Fuel System
Carburetor Type:
Likely a Mikuni VM series carburetor, specific size to be detailed in manual (e.g., VM15/VM16).
🔧 Transmission
Standard
Transmission Type:
Semi-automatic (clutch lever operated by hand, but shifting is done with the foot lever, with clutch engagement and disengagement automated).
Optional
Optional Transmissions:
N/A for this model.
Features
Gear Count:
Typically 4-speed.
📐 Dimensions
Exterior
Seat Height:
Approx. 665 mm (26.2 in) - *This is an approximate typical value for the model, manual will confirm exact spec*.
Overall Length:
Approx. 1555 mm (61.2 in) - *Manual will confirm exact spec*.
Overall Width:
Approx. 715 mm (28.1 in) - *Manual will confirm exact spec*.
Overall Height:
Approx. 915 mm (36.0 in) - *Manual will confirm exact spec*.
Weights
Wet Weight:
Approx. 70 kg (154 lbs) - *This is an approximate typical value for the model, manual will confirm exact spec*.
Dry Weight:
Approx. 67 kg (148 lbs) - *Manual will confirm exact spec*.
🛡️ Safety Features
Ratings
Safety Standards Adherence:
Designed to meet applicable safety standards for youth off-road motorcycles of its era.
Active Features
Braking System Type:
Front: Drum Brake; Rear: Drum Brake (Manual will detail specific drum dimensions and mechanisms).
Passive Features
Frame Construction:
Steel tubular frame providing a balance of strength and weight for off-road use.
💡 Technology Features
Infotainment
Infotainment Features:
N/A - Basic off-road motorcycle, focused on mechanical function.
Driver Assistance
Assistance Features:
N/A - Focus is on mechanical controls and rider input.
Connectivity
Connectivity Options:
N/A.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1000 km or 12 months (specific interval and conditions detailed in manual).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent motorcycle-specific 10W-40 API SG or higher) - *Manual will confirm exact specifications and capacity*.
Gear Oil Type:
Yamalube Gear Oil (or equivalent motorcycle-specific gear oil) - *Manual will confirm exact specifications and capacity*.
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (for drum systems, fluid is typically not used in this manner, but cable lubrication is) - *Manual will clarify if any hydraulic fluid is used or for cable lubrication*.
Fork Oil Type:
Yamaha Fork Oil (or equivalent motorcycle-specific fork oil) - *Manual will specify viscosity and quantity per fork leg*.
Known Issues
Common Wear Items:
Tire wear, brake shoe wear, chain and sprockets wear, spark plug fouling (especially with improper use or maintenance), air filter clogging.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company is renowned for its long history of innovation and performance in motorcycles, from street bikes to off-road and racing machines.
Model Evolution
Ttr Series Introduction:
The TTR series was introduced to provide accessible and user-friendly off-road motorcycles for recreational riders and younger enthusiasts, building on Yamaha's off-road racing pedigree.
Production
Production Period:
The TTR90 was produced from 2000 onwards, evolving into later models like the TTR110. The 2000 model represents the initial introduction of this displacement class for Yamaha's TTR line.