Basic Information Identification Make: Yamaha Model: VX500SX / VMAX 700 DELUXE Year: 1999 Product Type: Service Repair Maintenance Overhaul Workshop Manual Introduction Market Position Target Audience: Professional snowmobile technicians, experienced DIY enthusiasts, and workshop owners seeking comprehensive repair and maintenance information for these specific Yamaha models. Competitive Analysis Value Proposition: Provides authoritative, factory-backed repair procedures essential for maintaining and troubleshooting the 1999 Yamaha VX500SX and VMAX 700 DELUXE, often exceeding the scope of owner's manuals. Key Features Procedural Organization: Organized in a sequential, step-by-step format for ease of use by mechanics, making complex procedures more accessible. Information Utility: Compiled to serve as a handy and easy-to-read reference for all aspects of vehicle maintenance and repair. Manual Details Coverage Areas Primary Models Covered: 1999 Yamaha VX500SX, 1999 Yamaha VMAX 700 DELUXE Page Count Estimated Page Count: Highly Comprehensive (Exact count not provided, typical for this era and model depth is 300-600 pages) Manual Type Manual Type: Factory Service Manual (FSM) equivalent Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine: Detailed coverage including engine disassembly, assembly, tuning, specifications, cooling system, lubrication system, fuel system (carburetors), exhaust system, ignition system. Transmission Drivetrain: Chaincase, clutch operation and adjustment, drive clutch, driven clutch, chaincase oil, drive belt inspection and replacement, final drive gears. Suspension Steering: Front suspension (telescopic forks, ski suspension, steering components), rear suspension (trailing arm, shock absorbers, springs, suspension adjustments), skis, carbides, steering linkage. Braking System: Hydraulic disc brake system, brake fluid specifications, caliper service, brake pad replacement, master cylinder maintenance. Electrical System: Ignition system components (CDI, coils, spark plugs), lighting system, battery maintenance and testing, charging system (stator, rectifier/regulator), wiring diagrams, switches, starter system. Chassis Bodywork: Frame inspection, body panel removal and installation, seat, handlebars, controls, track inspection and adjustment, snow flap, tunnel. Procedures Included Maintenance: Regular scheduled maintenance, lubrication points, filter replacement (air, fuel, chaincase), spark plug checks, track tension adjustment, brake system checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems related to engine starting, running, electrical faults, braking issues, and suspension performance. Repair Overhaul: Complete disassembly, inspection, repair, and reassembly of all major components and systems. Includes engine rebuild procedures, transmission servicing, and suspension component overhauls. Adjustments: Carburetor tuning and synchronization, ignition timing checks, chaincase tension adjustment, track alignment, suspension setup and adjustments. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including specific fault codes (if applicable for this era) and symptom-based troubleshooting flowcharts. Specification Detail: Precise torque specifications, clearances, tolerances, fluid types and capacities, electrical resistance values, and diagnostic data. Rebuild Guidelines: Detailed instructions for complete engine overhauls, transmission rebuilds, and suspension component refurbishment, often including critical wear limits. Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Typically text-searchable, allowing for quick location of specific terms and procedures. Print Quality Print Quality: Designed for clarity; high-resolution scans of original factory manuals ensure legible text and diagrams. Binding Type Binding Type: N/A (Digital download format) Paper Type Paper Type: N/A (Digital download format) Engine Specifications Primary Engine Vx500Sx Engine Type Vx500Sx: Liquid-cooled, 2-stroke, reed valve, 3-cylinder Displacement Vx500Sx: 499 cc Bore X Stroke Vx500Sx: 69.0 mm x 54.2 mm Compression Ratio Vx500Sx: 7.2 : 1 Primary Engine Vmax700Deluxe Engine Type Vmax700Deluxe: Liquid-cooled, 2-stroke, reed valve, 3-cylinder Displacement Vmax700Deluxe: 698 cc Bore X Stroke Vmax700Deluxe: 73.0 mm x 54.5 mm Compression Ratio Vmax700Deluxe: 7.0 : 1 Performance Carburetors Common: Mikuni VM34SS (likely, specific to model variants within the manual) Fuel System Fuel Type: Unleaded gasoline (minimum 87 octane recommended) Oil Injection: Yamaha's Autolube system (automatic oil injection) Transmission Standard Transmission Type: Constant mesh, wet clutch, automatic CVT (Continuously Variable Transmission) Drive Clutch: Yamaha Dia-Set (variable sheave type) Driven Clutch: Yamaha OAD-18 (torque sensing type) Features Gear Reduction: Chain drive, 1.59:1 (typical for this era, refer to manual for exact) Chaincase Oil Type: Yamalube Gear Oil (or equivalent SAE 80W GL-3/GL-4, refer to manual for exact spec) Dimensions Exterior Overall Length: Varies by model, typically around 110-120 inches (refer to specific model data in manual) Weights Dry Weight: VX500SX: Approx. 490 lbs (222 kg); VMAX 700 DELUXE: Approx. 550 lbs (250 kg) (figures are approximate and can vary based on options and exact configuration) Safety Features Active Features Braking System Type: Hydraulic disc brake with expansion chamber (front and rear) Parking Brake: Handlebar-mounted parking brake lever acting on the rear brake system. Technology Features Infotainment Instrument Cluster: Analog speedometer, tachometer, odometer, and indicator lights for oil level, engine temperature, and other functions. Driver Assistance Engine Management: CDI (Capacitor Discharge Ignition) for precise ignition timing. Connectivity N/A: No advanced electronic connectivity features as expected for the era. Maintenance Service Intervals Initial Break In: Specific break-in procedures and mileage/hour intervals outlined in the manual for engine and clutch components. Oil Change Chaincase: Typically every 100-200 operating hours or annually, with specific interval detailed in the manual....