Yamaha XVS1100AP 2002 Workshop Service Repair Manual
Normaalihinta
$133.00
Myyntihinta
$133.00
Normaalihinta
Yksikköhinta
/ kohti
Alennusmyynti
Loppuunmyyty
🏷️ Basic Information Identification Make: Yamaha Model: XVS1100AP Year: 2002 Codes Model Code: XVS1100AP Chassis Code Common Variant: Custom/Classic 👋 Introduction Market Position Category: Cruiser Motorcycle Target Audience: Yamaha XVS1100 owners, independent repair shops, motorcycle technicians Competitive Analysis Competitor Motorcycles 2002: Honda Shadow VT1100, Kawasaki Vulcan 1500, Suzuki Boulevard S83 Key Features Of Vehicle Design Philosophy: Classic V-twin cruiser styling, comfortable riding position, reliable V-twin engine performance Key Features Of Manual Value Proposition: Provides comprehensive DIY repair capabilities, essential for maintaining peak performance and longevity of the XVS1100AP 📋 Manual Details Coverage Areas Primary Coverage: Complete workshop and service repair for Yamaha XVS1100AP 2002 model year Page Count Estimated Pages: Hundreds of pages (specific count not provided, but implies comprehensive coverage) Manual Type Type: Official Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnostics, tuning, fuel injection, ignition system, lubrication system, cooling system, air intake system, exhaust system Transmission System: Gearbox overhaul, clutch service, drive shaft maintenance, transmission fluid specifications Chassis And Suspension: Front fork service, rear shock absorber replacement, swingarm maintenance, steering head bearing service, wheel bearing replacement Braking System: Brake caliper overhaul, master cylinder service, brake fluid replacement, brake pad replacement, hydraulic system bleeding Electrical System: Wiring diagrams, starter system, charging system (alternator, battery), lighting system, ignition system, electronic control unit (ECU) diagnostics, sensor functions Fuel System: Fuel injection system diagnostics, fuel pump service, fuel injector cleaning, throttle body service, fuel filter replacement Bodywork And Frame: Panel removal and installation, seat service, fender maintenance, frame inspection and repair guidance Procedures Included Maintenance Procedures: Scheduled maintenance tasks, oil and filter changes, air filter replacement, spark plug replacement, brake system checks, chain lubrication and adjustment (if applicable to variant) Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation Repair Procedures: Step-by-step instructions for major component removal, disassembly, inspection, repair, and reassembly Special Tool Requirements: Identification and usage of specialized tools required for specific repair tasks Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable, allowing users to print entire manual or specific sections Binding Type Binding Recommendation: Digital format for immediate access; users can bind printed copies as needed (e.g., spiral-bound, three-ring binder) Paper Type Digital Format: Optimized for digital viewing and printing; high-resolution diagrams and text ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, 4-stroke, V-twin Displacement: 1063 cc Bore X Stroke: 95.0 mm x 75.0 mm Valve Train: SOHC, 2 valves per cylinder Compression Ratio: 8.5:1 Performance Horsepower Est: 61 hp @ 5750 rpm (approximate, factory figures may vary slightly) Torque Est: 62.7 lb-ft @ 3750 rpm (approximate, factory figures may vary slightly) Fuel System Fuel Delivery: Fuel Injection (Dual Mikuni BSR37 carburetors for earlier models, check specific variant for FI details or confirm if FI was standard on AP) Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Type Recommendation: Yamalube 20W-40 API SG or higher (refer to manual for precise specification and capacity) Ignition Ignition System: Digital TCI (Transistor Controlled Ignition) Cooling Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch Type: Wet, multiple disc Final Drive: Shaft drive Fluid Specifications Transmission Oil Type: Yamalube Gear Oil API GL-4 SAE 80W (refer to manual for capacity and specific part number) 📐 Dimensions Exterior Length: 2340 mm (92.1 in) Width: 925 mm (36.4 in) Height: 1105 mm (43.5 in) Wheelbase: 1610 mm (63.4 in) Weights Dry Weight: 247 kg (545 lbs) Wet Weight Est: 260 kg (573 lbs) (estimated with fluids) Fuel Capacity: 17.0 L (4.5 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable to motorcycles in the same way as automobiles; manual focuses on mechanical safety and operational integrity. Active Features Braking System Type: Hydraulic disc brakes front and rear Tire Type: Tubeless radial tires (front and rear) Passive Features Lighting System: Halogen headlight, LED taillight, turn signals Frame Construction: Steel double-cradle frame for stability 💡 Technology Features Infotainment Infotainment System: Basic, focused on motorcycle functionality; typically includes analog speedometer, tachometer, and indicator lights. No advanced infotainment features. Driver Assistance Driver Assistance Systems: None. Primarily rider control and mechanical feedback. Connectivity Connectivity Features: None. Focus is on core mechanical and electrical systems. 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000 km (2,500 miles) or 6 months, whichever comes first (refer to manual for precise interval and conditions) Air Filter Inspection: Every 4,000 km (2,500 miles) or 6 months; clean or replace as needed. Spark Plug Replacement: Every 12,000 km (7,500 miles) (refer to manual for specific type and gap) Brake Fluid Change: Every 2 years or 24,000 km (15,000 miles) (refer to manual for specific DOT rating and capacity) Fluid Specifications Engine Oil...
Front fork service, rear shock absorber replacement, swingarm maintenance, steering head bearing service, wheel bearing replacement
Braking System:
Brake caliper overhaul, master cylinder service, brake fluid replacement, brake pad replacement, hydraulic system bleeding
Electrical System:
Wiring diagrams, starter system, charging system (alternator, battery), lighting system, ignition system, electronic control unit (ECU) diagnostics, sensor functions
Fuel System:
Fuel injection system diagnostics, fuel pump service, fuel injector cleaning, throttle body service, fuel filter replacement
Bodywork And Frame:
Panel removal and installation, seat service, fender maintenance, frame inspection and repair guidance
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil and filter changes, air filter replacement, spark plug replacement, brake system checks, chain lubrication and adjustment (if applicable to variant)
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation
Repair Procedures:
Step-by-step instructions for major component removal, disassembly, inspection, repair, and reassembly
Special Tool Requirements:
Identification and usage of specialized tools required for specific repair tasks
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable, allowing users to print entire manual or specific sections
Binding Type
Binding Recommendation:
Digital format for immediate access; users can bind printed copies as needed (e.g., spiral-bound, three-ring binder)
Paper Type
Digital Format:
Optimized for digital viewing and printing; high-resolution diagrams and text
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 4-stroke, V-twin
Displacement:
1063 cc
Bore X Stroke:
95.0 mm x 75.0 mm
Valve Train:
SOHC, 2 valves per cylinder
Compression Ratio:
8.5:1
Performance
Horsepower Est:
61 hp @ 5750 rpm (approximate, factory figures may vary slightly)
Fuel Injection (Dual Mikuni BSR37 carburetors for earlier models, check specific variant for FI details or confirm if FI was standard on AP)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Lubrication
Oil Type Recommendation:
Yamalube 20W-40 API SG or higher (refer to manual for precise specification and capacity)
Ignition
Ignition System:
Digital TCI (Transistor Controlled Ignition)
Cooling
Cooling Method:
Air-cooled
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Wet, multiple disc
Final Drive:
Shaft drive
Fluid Specifications
Transmission Oil Type:
Yamalube Gear Oil API GL-4 SAE 80W (refer to manual for capacity and specific part number)
📐 Dimensions
Exterior
Length:
2340 mm (92.1 in)
Width:
925 mm (36.4 in)
Height:
1105 mm (43.5 in)
Wheelbase:
1610 mm (63.4 in)
Weights
Dry Weight:
247 kg (545 lbs)
Wet Weight Est:
260 kg (573 lbs) (estimated with fluids)
Fuel Capacity:
17.0 L (4.5 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable to motorcycles in the same way as automobiles; manual focuses on mechanical safety and operational integrity.
Active Features
Braking System Type:
Hydraulic disc brakes front and rear
Tire Type:
Tubeless radial tires (front and rear)
Passive Features
Lighting System:
Halogen headlight, LED taillight, turn signals
Frame Construction:
Steel double-cradle frame for stability
💡 Technology Features
Infotainment
Infotainment System:
Basic, focused on motorcycle functionality; typically includes analog speedometer, tachometer, and indicator lights. No advanced infotainment features.
Driver Assistance
Driver Assistance Systems:
None. Primarily rider control and mechanical feedback.
Connectivity
Connectivity Features:
None. Focus is on core mechanical and electrical systems.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first (refer to manual for precise interval and conditions)
Air Filter Inspection:
Every 4,000 km (2,500 miles) or 6 months; clean or replace as needed.
Spark Plug Replacement:
Every 12,000 km (7,500 miles) (refer to manual for specific type and gap)
Brake Fluid Change:
Every 2 years or 24,000 km (15,000 miles) (refer to manual for specific DOT rating and capacity)
Fluid Specifications
Engine Oil Specification:
Yamalube 20W-40 API SG or higher
Transmission Oil Specification:
Yamalube Gear Oil API GL-4 SAE 80W
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual for exact requirement)
Known Issues
Common Wear Items:
Clutch wear, brake pad wear, fork seals, steering head bearings, drive shaft splines
Potential Engine Issues:
Carburetor synchronization issues, occasional oil leaks from engine seals if maintenance is neglected
Electrical Quirks:
Corrosion on connectors, battery charging system checks are important
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, known for innovation in motorcycles, musical instruments, and marine products. Long history of performance and reliability.
Model Evolution
Xvs1100 Series:
The XVS1100 DragStar (V-Star in North America) series was introduced to offer a larger displacement cruiser option with classic styling, building on the success of smaller displacement models. The 'AP' designation typically refers to a specific model year or regional variant.
Production
Manufacturing Location Est:
Japan (primarily)
Production Years Relevant:
The XVS1100 series was produced from 1999 to 2009.
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
While specific awards for the 2002 XVS1100AP are not widely documented, the V-Star/DragStar line consistently received praise for its styling, comfort, and value in the cruiser segment during its production years.