Yamaha YFM 700 RV Raptor Service Repair Manual Download PDF
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The YFM 700 RV Raptor is a high-performance Sport ATV, first introduced in 2006 and continuing through the present. Engineered for enthusiasts, this model excels in recreational riding, trail exploration, and aggressive off-road use. It features a powerful 686cc liquid-cooled, fuel-injected engine known for its substantial low-end torque and broad power delivery, paired with a constant-mesh 5-speed transmission and reverse. The Raptor's chassis is built for agility and control, boasting independent double wishbone front suspension and a swingarm rear suspension, both equipped with adjustable piggyback shocks. Its robust construction, coupled with renowned durability and reliability, makes it a standout in its class, offering a versatile and capable off-road experience. This comprehensive service and repair workshop manual provides detailed technical documentation for the YFM 700 RV Raptor, covering all sub-models and configurations. Its scope encompasses in-depth information on engine and powertrain maintenance, chassis and suspension systems, electrical diagnostics, and brake system servicing. The manual offers step-by-step repair procedures, diagnostic guides, and adjustment instructions, supported by detailed diagrams and illustrations to ensure clarity. It is an essential resource for owners, mechanics, and technicians, enabling them to perform scheduled maintenance, troubleshoot issues, and carry out repairs effectively, thereby maintaining the optimal performance and longevity of the vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: YFM 700 RV Raptor Vehicle Type: ATV (All-Terrain Vehicle) Category: Sport ATV Engine Configuration: Single-cylinder Engine Displacement: 686cc Cooling System: Liquid-cooled Fuel System: Fuel Injection Drive Type: Shaft Drive Transmission Type: Constant-mesh 5-speed with reverse Clutch Type: Wet, multi-plate Suspension Front: Independent double wishbone with adjustable piggyback shocks Suspension Rear: Swingarm with adjustable piggyback shock Brakes Front: Dual hydraulic disc Brakes Rear: Hydraulic disc Tires Front: AT21x7-10 Tires Rear: AT20x10-9 Length: Approx. 70.7 inches (1795 mm) Width: Approx. 45.3 inches (1150 mm) Height: Approx. 43.7 inches (1109 mm) Wheelbase: Approx. 50.4 inches (1280 mm) Ground Clearance: Approx. 10.5 inches (267 mm) Fuel Capacity: 3.6 US gallons (13.7 L) Dry Weight: Approx. 421 lbs (191 kg) Generation Generation Identifier: First Generation (2006-Present) Codes Model Code Prefix: YFM700 Model Designation Rv: Likely indicates a specific trim or year/package variant (e.g., 'R' for Race-oriented, 'V' for a specific revision or market). 👋 Introduction Market Position Vehicle Segment: High-performance sport ATV, designed for recreational riding, desert racing, trail riding, and aggressive off-road use. Target Audience: Enthusiasts seeking power, handling, and capability from their ATV. Competitive Analysis Key Competitors: Honda TRX series, Suzuki LT-R/LT-Z series, Kawasaki KFX series, Polaris Outlaw series. Yamaha Raptor Advantage: Known for its powerful and torquey engine, reliable driveline, and well-balanced chassis, often praised for its versatility. Key Features Engine Power: The 686cc SOHC, 4-valve, fuel-injected engine provides significant low-end torque and broad power delivery. Suspension Performance: Long-travel, fully adjustable suspension offers excellent control over rough terrain and for high-speed riding. Ergonomics: Designed for rider comfort and control with a spacious seating position and intuitive controls. Durability And Reliability: Yamaha's reputation for building robust and long-lasting off-road vehicles. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service and Repair Workshop Manual Applicable Vehicle Variants: Yamaha YFM 700 RV Raptor (all sub-models and configurations based on this platform) Covered Regions: Global (specifications and procedures are generally universal for the model) Page Count Estimated Page Count: High volume, likely 300-500+ pages (typical for detailed service manuals) Manual Type Manual Category: Service Repair Manual / Workshop Manual Content Type: Technical Repair and Maintenance Documentation Language Primary Language: English Format Delivery Format: Digital Download (PDF) File Characteristics: Printable, easy to download, searchable text (implied by PDF format) 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine disassembly, assembly, inspection, tuning, lubrication, cooling system, fuel injection system, exhaust system, ignition system, starting system, charging system. Chassis And Suspension: Frame, steering system, front and rear suspension components, shock absorbers, linkage, hubs, bearings, driveshaft. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting (headlights, taillights, indicators), instrumentation, ECU, sensors, troubleshooting of electrical faults. Braking System: Brake caliper service, master cylinder service, brake fluid replacement, bleeding procedures, disc and pad inspection/replacement. Fuel And Exhaust: Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body, exhaust system components. Procedures Included Maintenance Tasks: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, valve clearance checks/adjustments, chain adjustment (if applicable, though this is shaft drive), brake fluid flushes. Diagnostic Procedures: Troubleshooting guides for common and uncommon issues, symptom-based diagnostics, fault code interpretation (if applicable via diagnostic tools). Repair Procedures: Step-by-step instructions for component removal, installation, rebuilding, and replacement for all major systems. Adjustment Procedures: Carburetor/throttle body synchronization, ignition timing (if adjustable), suspension settings, clutch lever adjustment. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and suspension overhaul. Diagnostic Tools Required: May reference specific diagnostic tools or sequences for advanced troubleshooting. Visual Aids: Highly detailed exploded...
The YFM 700 RV Raptor is a high-performance Sport ATV, first introduced in 2006 and continuing through the present. Engineered for enthusiasts, this model excels in recreational riding, trail exploration, and aggressive off-road use. It features a powerful 686cc liquid-cooled, fuel-injected engine known for its substantial low-end torque and broad power delivery, paired with a constant-mesh 5-speed transmission and reverse. The Raptor's chassis is built for agility and control, boasting independent double wishbone front suspension and a swingarm rear suspension, both equipped with adjustable piggyback shocks. Its robust construction, coupled with renowned durability and reliability, makes it a standout in its class, offering a versatile and capable off-road experience.
This comprehensive service and repair workshop manual provides detailed technical documentation for the YFM 700 RV Raptor, covering all sub-models and configurations. Its scope encompasses in-depth information on engine and powertrain maintenance, chassis and suspension systems, electrical diagnostics, and brake system servicing. The manual offers step-by-step repair procedures, diagnostic guides, and adjustment instructions, supported by detailed diagrams and illustrations to ensure clarity. It is an essential resource for owners, mechanics, and technicians, enabling them to perform scheduled maintenance, troubleshoot issues, and carry out repairs effectively, thereby maintaining the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM 700 RV Raptor
Vehicle Type:
ATV (All-Terrain Vehicle)
Category:
Sport ATV
Engine Configuration:
Single-cylinder
Engine Displacement:
686cc
Cooling System:
Liquid-cooled
Fuel System:
Fuel Injection
Drive Type:
Shaft Drive
Transmission Type:
Constant-mesh 5-speed with reverse
Clutch Type:
Wet, multi-plate
Suspension Front:
Independent double wishbone with adjustable piggyback shocks
Suspension Rear:
Swingarm with adjustable piggyback shock
Brakes Front:
Dual hydraulic disc
Brakes Rear:
Hydraulic disc
Tires Front:
AT21x7-10
Tires Rear:
AT20x10-9
Length:
Approx. 70.7 inches (1795 mm)
Width:
Approx. 45.3 inches (1150 mm)
Height:
Approx. 43.7 inches (1109 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Ground Clearance:
Approx. 10.5 inches (267 mm)
Fuel Capacity:
3.6 US gallons (13.7 L)
Dry Weight:
Approx. 421 lbs (191 kg)
Generation
Generation Identifier:
First Generation (2006-Present)
Codes
Model Code Prefix:
YFM700
Model Designation Rv:
Likely indicates a specific trim or year/package variant (e.g., 'R' for Race-oriented, 'V' for a specific revision or market).
👋 Introduction
Market Position
Vehicle Segment:
High-performance sport ATV, designed for recreational riding, desert racing, trail riding, and aggressive off-road use.
Target Audience:
Enthusiasts seeking power, handling, and capability from their ATV.
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, valve clearance checks/adjustments, chain adjustment (if applicable, though this is shaft drive), brake fluid flushes.
Diagnostic Procedures:
Troubleshooting guides for common and uncommon issues, symptom-based diagnostics, fault code interpretation (if applicable via diagnostic tools).
Repair Procedures:
Step-by-step instructions for component removal, installation, rebuilding, and replacement for all major systems.
Adjustment Procedures:
Carburetor/throttle body synchronization, ignition timing (if adjustable), suspension settings, clutch lever adjustment.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and suspension overhaul.
Diagnostic Tools Required:
May reference specific diagnostic tools or sequences for advanced troubleshooting.
Visual Aids:
Highly detailed exploded views, diagrams, and illustrations for clear understanding of component placement and assembly.
📊 Manual Specifications
File Format
Document Format:
PDF (Portable Document Format)
Searchability:
Likely contains searchable text, enabling quick information retrieval.
Print Quality
Print Suitability:
Printable pages, allowing for physical reference in a workshop environment.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 4-valve
Bore X Stroke:
100 mm x 84 mm (typical for this generation, exact spec should be confirmed in manual)
Compression Ratio:
Approx. 9.2:1 (typical for this generation)
Performance
Horsepower:
Typically around 50-55 HP (actual figures vary by year and regulations)
Torque:
Strong torque figures, crucial for off-road performance.
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body with Dual Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended)
Lubrication
Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Oil Capacity:
Approx. 2.0 Liters (with filter change)
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Spark Plug:
CR7E (NGK) or equivalent (specific part number may vary slightly by year)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh, 5-speed with reverse
Optional
Optional Transmissions:
N/A (The Raptor 700 typically features a single standard transmission configuration)
Features
Clutch Operation:
Wet, multi-plate, manual operation
Final Drive:
O-ring sealed chain (This is incorrect for the YFM700R which is shaft drive. Correcting this to Shaft Drive as per initial specs.)
Final Drive Correct:
Shaft Drive
Gear Ratios:
Detailed gear ratios are provided in the service manual.
Fluid Specifications
Transmission Oil Type:
Yamalube SAE 75W Gear Oil (or equivalent API GL-4)
Fluid Capacities
Transmission Oil Capacity:
Approx. 0.7 Liters
📐 Dimensions
Exterior
Overall Length:
Approx. 70.7 inches (1795 mm)
Overall Width:
Approx. 45.3 inches (1150 mm)
Overall Height:
Approx. 43.7 inches (1109 mm)
Wheelbase:
Approx. 50.4 inches (1280 mm)
Ground Clearance:
Approx. 10.5 inches (267 mm)
Weights
Dry Weight:
Approx. 421 lbs (191 kg)
Wet Weight:
Approx. 448 lbs (203 kg) (with all necessary fluids)
Cargo
Cargo Capacity:
N/A (Sport ATVs are not designed for significant cargo carrying; emphasis is on rider performance).
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to typical automotive crash safety testing standards).
Wide track width and long-travel suspension contribute to stability during aggressive maneuvers and over rough terrain.
Throttle Control:
Thumb throttle for precise speed modulation.
Passive Features
Chassis Design:
Reinforced steel frame for durability and rider protection.
Handlebars:
ATV-specific handlebars with protective padding for rider safety.
Footwells:
Wide, self-cleaning footwells provide grip and protection.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Sport ATVs typically do not feature infotainment systems; focus is on functional instrumentation.)
Driver Assistance
Driver Assistance Features:
N/A (ATVs rely on rider skill; no electronic driver aids like ABS or traction control are standard on this model).
Connectivity
Connectivity Options:
N/A
Instrumentation
Display Type:
Digital LCD instrumentation providing speedometer, odometer, trip meter, clock, coolant temperature warning, and neutral indicator.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (whichever comes first).
Oil Filter Replacement:
Every 1000 km or 6 months (when changing engine oil).
Air Filter Cleaning:
Every 100 hours or annually; replace when necessary.
Spark Plug Check:
Every 1000 km or 6 months.
Valve Clearance Check:
Every 2000 km or 1 year.
Brake Fluid Replacement:
Every 2 years.
Fluid Specifications
Engine Oil:
Yamalube 4 (or equivalent SAE 10W-40 API SG or higher)
Transmission Gear Oil:
Yamalube SAE 75W Gear Oil (or equivalent API GL-4)
Coolant:
Permanent type antifreeze (ethylene glycol based) with demineralized water at a 50:50 ratio.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, wheel bearings, suspension bushings due to off-road use. Clutch plates can wear over time with aggressive riding.
Fuel System Considerations:
While fuel injection is generally reliable, maintaining fuel quality and clean injectors is important for optimal performance.
Cooling System Maintenance:
Regular checks of coolant level and radiator fins are important to prevent overheating.
📚 Vehicle History
Brand Heritage
Yamaha Offroad Legacy:
Yamaha has a long and storied history in off-road motorsports, including the development of iconic ATVs like the original '3-wheeler' and early QuadRacers.
Model Evolution
Raptor Lineage:
The YFM 700R is the successor to the highly successful YFM660R Raptor, building upon its performance and handling characteristics.
Introduction Of 700:
The 700cc engine was introduced in 2006, offering a significant increase in power and torque over the 660cc model, along with fuel injection for improved throttle response and efficiency.
Production
Production Start Year:
2006
Manufacturing Locations:
Primarily manufactured in Japan and/or the United States by Yamaha Motor Company.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
The Yamaha Raptor line, including the YFM700R, has consistently received positive reviews and awards from ATV publications and enthusiasts for its performance, handling, and reliability.
Ratings
Rider Satisfaction:
High rider satisfaction due to its potent engine, agile chassis, and durable build quality.
Certifications
Safety Certifications:
Meets EPA emissions standards and relevant safety regulations for ATVs in its target markets.