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Yamaha YTM200K 1983-1986 Workshop Service Repair Manual

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$133.00
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The YTM200K, part of the First Generation YTM200 Series, is an All-Terrain Vehicle (ATV) produced from 1983 to 1986. Designed as an entry-level to mid-range sport/utility ATV, it was popular for trail riding and recreational use. This model features a reliable air-cooled, four-stroke, single-cylinder 195 cc engine, paired with a versatile five-speed manual transmission including reverse. Its robust construction, including shaft drive to the rear wheel and independent front suspension, contributed to a growing reputation in the powersports industry during that era. This comprehensive Workshop Service Repair Manual, available in English, covers all aspects of the YTM200K for the production years 1983 through 1986. It provides detailed procedures for routine maintenance, engine and transmission repair, electrical system diagnostics, and chassis component servicing. The manual is an essential resource for owners, mechanics, and technicians, offering factory-level service information, troubleshooting guides, and technical specifications to ensure the proper upkeep and repair of this classic ATV. 🏷️ Basic Information Identification Make: Yamaha Model: YTM200K Model Designation: 200K Vehicle Type: All-Terrain Vehicle (ATV) Generation Generation Name: First Generation YTM200 Series 👋 Introduction Market Position Market Segment: Entry-level to mid-range sport/utility ATV, popular for trail riding and recreational use. Competitive Analysis Key Competitors Era: Competed with models from Honda (e.g., TRX200), Suzuki (e.g., LT230), and Kawasaki (e.g., KLT200). Key Features Engine Type: Air-cooled, four-stroke, single-cylinder engine offering reliable power delivery. Transmission Type: Five-speed manual transmission with reverse, providing versatility for various terrains. Drive System: Shaft drive to rear wheel, offering durability and low maintenance. Suspension Configuration: Independent front suspension (likely leading-link or similar) and a swingarm rear suspension. 📋 Manual Details Coverage Areas Covered Years: 1983, 1984, 1985, 1986 Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Full coverage including disassembly, inspection, repair, and reassembly of the 200cc engine. Transmission System: Detailed procedures for the 5-speed manual transmission with reverse. Drivetrain System: Coverage of the chain drive, rear axle, and differential components. Suspension System: Front and rear suspension components, including shock absorbers, swingarm, and bushings. Braking System: Front and rear drum brake system maintenance, adjustment, and repair. Electrical System: Complete wiring diagrams, ignition system, lighting, and charging system. Fuel System: Carburetor service, fuel tank, and fuel lines. Cooling System: Air-cooled engine thermal management. Chassis And Body: Frame, body panels, fenders, and seat maintenance. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, and tire pressure checks. Troubleshooting: Diagnostic charts and procedures for common problems. Engine Rebuild: Detailed steps for engine disassembly, component measurement, and reassembly. Transmission Repair: Gearbox inspection, clutch service, and shift mechanism adjustments. Electrical Diagnosis: Troubleshooting electrical faults using wiring diagrams and test procedures. Carburetor Tuning: Adjustment and rebuilding of the Mikuni carburetor. Technical Depth Depth Level: Comprehensive factory-level service information for all repair and maintenance tasks. 📊 Manual Specifications File Format File Format Details: Digital PDF format, allowing for easy searching, printing, and viewing on various devices. Print Quality Print Quality Notes: Optimized for clear printing, ensuring readability of text, diagrams, and illustrations. Binding Type Binding Type Implication: Digital format offers immediate access and no physical binding concerns. Paper Type Paper Type Implication: Printable on standard paper types; quality will depend on user's printer. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Air-cooled, SOHC Bore X Stroke: 64.0 mm x 62.0 mm (approximate, to be confirmed by manual) Displacement: 195 cc (cubic centimeters) Compression Ratio: 9.1:1 (typical for this era, confirm with manual) Performance Horsepower: Approx. 14-16 HP @ 6500 RPM (estimated, manual will have exact figure) Torque: Approx. 14-16 Nm @ 5000 RPM (estimated, manual will have exact figure) Fuel System Carburetor Model: Mikuni VM Series (e.g., VM24 or similar) Fuel Type: Unleaded gasoline Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 5-speed manual with Reverse Clutch Type: Wet, multi-plate Final Drive: Shaft Drive Features Gear Selection: Foot shifter, clutch lever operation 📐 Dimensions Exterior Overall Length: Approx. 1800 mm (5.9 ft) (typical for class, confirm with manual) Overall Width: Approx. 950 mm (3.1 ft) (typical for class, confirm with manual) Overall Height: Approx. 1000 mm (3.3 ft) (typical for class, confirm with manual) Weights Dry Weight: Approx. 150 kg (330 lbs) (typical for class, confirm with manual) Fuel Capacity: Approx. 10 Liters (2.6 Gallons) (typical for class, confirm with manual) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet general ATV safety standards of the era; lacks modern electronic safety aids. Active Features Braking System: Front and rear drum brakes, operated by handlebar levers. Passive Features Lighting: Headlight and taillight for visibility. Operator Controls: Handlebar steering, foot-operated gear shifter, hand-operated clutch and brakes. 💡 Technology Features Infotainment Infotainment System: Not applicable; designed for functionality over comfort/entertainment. Driver Assistance...
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Yamaha YTM200K 1983-1986 Workshop Service Repair ManualYamaha YTM200K 1983-1986 Workshop Service Repair ManualYamaha YTM200K 1983-1986 Workshop Service Repair ManualYamaha YTM200K 1983-1986 Workshop Service Repair Manual
The YTM200K, part of the First Generation YTM200 Series, is an All-Terrain Vehicle (ATV) produced from 1983 to 1986. Designed as an entry-level to mid-range sport/utility ATV, it was popular for trail riding and recreational use. This model features a reliable air-cooled, four-stroke, single-cylinder 195 cc engine, paired with a versatile five-speed manual transmission including reverse. Its robust construction, including shaft drive to the rear wheel and independent front suspension, contributed to a growing reputation in the powersports industry during that era. This comprehensive Workshop Service Repair Manual, available in English, covers all aspects of the YTM200K for the production years 1983 through 1986. It provides detailed procedures for routine maintenance, engine and transmission repair, electrical system diagnostics, and chassis component servicing. The manual is an essential resource for owners, mechanics, and technicians, offering factory-level service information, troubleshooting guides, and technical specifications to ensure the proper upkeep and repair of this classic ATV.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YTM200K
Model Designation:
200K
Vehicle Type:
All-Terrain Vehicle (ATV)
Generation
Generation Name:
First Generation YTM200 Series
👋 Introduction
Market Position
Market Segment:
Entry-level to mid-range sport/utility ATV, popular for trail riding and recreational use.
Competitive Analysis
Key Competitors Era:
Competed with models from Honda (e.g., TRX200), Suzuki (e.g., LT230), and Kawasaki (e.g., KLT200).
Key Features
Engine Type:
Air-cooled, four-stroke, single-cylinder engine offering reliable power delivery.
Transmission Type:
Five-speed manual transmission with reverse, providing versatility for various terrains.
Drive System:
Shaft drive to rear wheel, offering durability and low maintenance.
Suspension Configuration:
Independent front suspension (likely leading-link or similar) and a swingarm rear suspension.
📋 Manual Details
Coverage Areas
Covered Years:
1983, 1984, 1985, 1986
Page Count
Estimated Page Count:
Hundreds of pages
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Full coverage including disassembly, inspection, repair, and reassembly of the 200cc engine.
Transmission System:
Detailed procedures for the 5-speed manual transmission with reverse.
Drivetrain System:
Coverage of the chain drive, rear axle, and differential components.
Suspension System:
Front and rear suspension components, including shock absorbers, swingarm, and bushings.
Braking System:
Front and rear drum brake system maintenance, adjustment, and repair.
Electrical System:
Complete wiring diagrams, ignition system, lighting, and charging system.
Fuel System:
Carburetor service, fuel tank, and fuel lines.
Cooling System:
Air-cooled engine thermal management.
Chassis And Body:
Frame, body panels, fenders, and seat maintenance.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, and tire pressure checks.
Troubleshooting:
Diagnostic charts and procedures for common problems.
Engine Rebuild:
Detailed steps for engine disassembly, component measurement, and reassembly.
Transmission Repair:
Gearbox inspection, clutch service, and shift mechanism adjustments.
Electrical Diagnosis:
Troubleshooting electrical faults using wiring diagrams and test procedures.
Carburetor Tuning:
Adjustment and rebuilding of the Mikuni carburetor.
Technical Depth
Depth Level:
Comprehensive factory-level service information for all repair and maintenance tasks.
📊 Manual Specifications
File Format
File Format Details:
Digital PDF format, allowing for easy searching, printing, and viewing on various devices.
Print Quality
Print Quality Notes:
Optimized for clear printing, ensuring readability of text, diagrams, and illustrations.
Binding Type
Binding Type Implication:
Digital format offers immediate access and no physical binding concerns.
Paper Type
Paper Type Implication:
Printable on standard paper types; quality will depend on user's printer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Air-cooled, SOHC
Bore X Stroke:
64.0 mm x 62.0 mm (approximate, to be confirmed by manual)
Displacement:
195 cc (cubic centimeters)
Compression Ratio:
9.1:1 (typical for this era, confirm with manual)
Performance
Horsepower:
Approx. 14-16 HP @ 6500 RPM (estimated, manual will have exact figure)
Torque:
Approx. 14-16 Nm @ 5000 RPM (estimated, manual will have exact figure)
Fuel System
Carburetor Model:
Mikuni VM Series (e.g., VM24 or similar)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
5-speed manual with Reverse
Clutch Type:
Wet, multi-plate
Final Drive:
Shaft Drive
Features
Gear Selection:
Foot shifter, clutch lever operation
📐 Dimensions
Exterior
Overall Length:
Approx. 1800 mm (5.9 ft) (typical for class, confirm with manual)
Overall Width:
Approx. 950 mm (3.1 ft) (typical for class, confirm with manual)
Overall Height:
Approx. 1000 mm (3.3 ft) (typical for class, confirm with manual)
Weights
Dry Weight:
Approx. 150 kg (330 lbs) (typical for class, confirm with manual)
Fuel Capacity:
Approx. 10 Liters (2.6 Gallons) (typical for class, confirm with manual)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet general ATV safety standards of the era; lacks modern electronic safety aids.
Active Features
Braking System:
Front and rear drum brakes, operated by handlebar levers.
Passive Features
Lighting:
Headlight and taillight for visibility.
Operator Controls:
Handlebar steering, foot-operated gear shifter, hand-operated clutch and brakes.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable; designed for functionality over comfort/entertainment.
Driver Assistance
Driver Assistance Features:
None; basic mechanical controls only.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months (typical interval, confirm with manual).
Air Filter Cleaning:
Regularly, especially in dusty conditions; replacement as needed.
Spark Plug Inspection:
Every 2000 km or annually.
Chain Lubrication:
Every 500 km or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40 or 20W-40 API SE/SF) - Confirm with manual for specific viscosity and API rating.
Transmission Oil Type:
Yamaha Gear Oil Hypoid 80W-90 (or equivalent API GL-4) - Confirm with manual.
Brake Fluid Type:
DOT 3 brake fluid (for drum systems, typically).
Known Issues
Carburetor Issues:
Clogging due to stale fuel, float bowl issues, and inconsistent idle.
Electrical Gremlins:
Corrosion in connectors, failing CDI units, and battery charging issues are common in older vehicles.
Suspension Wear:
Worn bushings, leaking shock absorbers, and ball joint wear.
Drive Shaft U Joints:
Wear and lubrication requirements for the driveshaft U-joints.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation, a global leader in powersports, motorcycles, and marine products.
Model Evolution
Series Context:
Part of Yamaha's initial foray into the ATV market, building upon their motorcycle expertise. The YTM series was known for its sportier handling compared to some utility-focused models.
Predecessors Successors:
Followed earlier Yamaha ATVs and preceded later, more advanced models in the sport and utility ATV segments.
Production
Production Period:
1983-1986
🏆 Awards & Recognition
Recognitions
Industry Awards:
As an early model, specific awards are unlikely to be well-documented, but it contributed to Yamaha's growing reputation in the ATV market.
Ratings
Consumer Ratings:
Generally considered a reliable and fun recreational ATV for its era.
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