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Yamaha YZ426F 2001 Service Manual and parts book

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The Yamaha YZ426F, produced from 2000 to 2002, represents a significant machine in the evolution of four-stroke motocross motorcycles. As the successor to the YZ400F, this model brought forth a powerful 426cc four-stroke engine, advanced suspension systems, and a lightweight aluminum alloy chassis designed for peak motocross competition performance. Its engineering quality is evident in its robust construction and its contribution to Yamaha's strong racing heritage, making it a notable entry in the competitive off-road market of its era. This comprehensive service manual and parts book provides detailed technical information essential for the maintenance, troubleshooting, and repair of the 2001 Yamaha YZ426F. Covering every aspect from complete engine and transmission overhauls to chassis, brakes, and electrical system diagnostics, it offers step-by-step procedures, specifications, and parts identification. The manual is an indispensable resource for motocross racers, off-road enthusiasts, and mechanics aiming to ensure the optimal performance and longevity of this competition-focused motorcycle. 🏷️ Basic Information Identification Make: Yamaha Model: YZ426F Year: 2001 Generation Generation Designation: First Generation (YZ400F successor) Codes Model Code Usa: 5JG5 Model Code Europe: 5JG6 Model Code Canada Australia New Zealand South Africa: 5JG8 👋 Introduction Market Position Category: Motocross Competition Target Audience: Motocross racers, off-road enthusiasts, mechanics, and Yamaha owners seeking detailed technical information. Competitive Analysis Key Competitors 2001: Honda CRF450R, Kawasaki KX450F, Suzuki RM450Z (though 4-stroke market was nascent). Key Features Vehicle Highlights: Powerful 4-stroke engine, advanced suspension, lightweight chassis, and competitive motocross performance. Manual Value Proposition: Provides essential information for maintaining, troubleshooting, and repairing the YZ426F, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Regions Covered: USA, Europe, Canada, Australia, New Zealand, South Africa Page Count Total Pages: 626 Manual Type Manual Type: Service Manual and Parts Book Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and reassembly. Includes top-end, bottom-end, lubrication, cooling, and valve train. Transmission: Detailed procedures for transmission removal, disassembly, inspection, assembly, and installation. Covers gear selection, clutch operation, and shift linkage. Chassis: Front suspension (forks), rear suspension (shock absorber, linkages), steering system, frame, and subframe. Brakes: Front and rear hydraulic brake systems, including caliper disassembly, piston replacement, brake fluid bleeding, and pad/rotor inspection. Electrical System: Ignition system, lighting, battery, wiring diagrams, component testing, and troubleshooting for electrical faults. Fuel System: Carburetor (Mikuni) specifications, disassembly, cleaning, adjustment, and jetting. Fuel tank and petcock. Exhaust System: Exhaust pipe and silencer inspection, removal, and installation. Wheels And Tires: Wheel bearing inspection and replacement, spoke tensioning, and tire changing procedures. Procedures Included Maintenance Procedures: Oil changes, filter replacement, chain adjustment, spark plug service, air filter cleaning, valve clearance checks, and general lubrication. Troubleshooting: Diagnostic flowcharts and common problem identification for engine performance, electrical issues, and chassis components. Repair Procedures: Step-by-step instructions for rebuilding major components, replacing worn parts, and correcting specific malfunctions. Specifications And Measurements: Torque values for all fasteners, critical clearances, fluid capacities, and performance data. Parts Identification: Detailed parts diagrams with OEM part numbers for ordering replacement components. Technical Depth Depth Of Coverage: Comprehensive, covering routine maintenance to full engine and transmission rebuilds, including electrical diagnostics and suspension tuning. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF Print Quality Print Readability: High resolution for clear printing and viewing Binding Type Binding Method: N/A (PDF Download) Paper Type Paper Quality: N/A (PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, DOHC, 5-valve Displacement: 426 cc Bore X Stroke: 95.0 mm x 60.0 mm Compression Ratio: 12.6:1 Carburetor: Mikuni TM40SS, Flat-slide, w/TPS Valve Actuation: DOHC, 5 valves per cylinder (3 intake, 2 exhaust) Performance Horsepower Estimate: Approximately 45-50 hp (at crank, varies with tuning and conditions) Torque Estimate: Approximately 30-34 lb-ft (at crank, varies with tuning and conditions) Fuel System Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Fuel Tank Capacity: 2.4 gallons (9.0 Liters) 🔧 Transmission Standard Transmission Type: Constant-mesh 5-speed sequential Optional Optional Gear Ratios: N/A (standard fixed gear ratios) Features Clutch Type: Wet, multi-disc, cable-actuated Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: 83.7 inches (2125 mm) Width: 32.3 inches (820 mm) Height: 51.0 inches (1295 mm) Wheelbase: 58.1 inches (1475 mm) Ground Clearance: 14.0 inches (355 mm) Weights Dry Weight: 231 lbs (105 kg) Wet Weight Estimate: Approx. 250 lbs (113 kg) with all fluids Seat Height: 39.0 inches (990 mm) 🛡️ Safety Features Ratings Safety Certification: N/A (Off-road competition vehicle) Active Features Braking System Type: Hydraulic disc brakes, front and rear Suspension Design: Upside-down telescopic front forks, Monocross rear suspension with adjustable shock. Passive Features Frame Construction: Aluminum alloy semi-double cradle frame 💡 Technology Features Infotainment Infotainment System: N/A (Pure motocross competition machine, no infotainment features). Driver Assistance Electronic Aids: N/A (No electronic rider aids such as traction control or ABS). Connectivity Connectivity Features: N/A (No connectivity features). 🔧 Maintenance Service Intervals...
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Yamaha YZ426F 2001 Service Manual and parts bookYamaha YZ426F 2001 Service Manual and parts bookYamaha YZ426F 2001 Service Manual and parts bookYamaha YZ426F 2001 Service Manual and parts book
The Yamaha YZ426F, produced from 2000 to 2002, represents a significant machine in the evolution of four-stroke motocross motorcycles. As the successor to the YZ400F, this model brought forth a powerful 426cc four-stroke engine, advanced suspension systems, and a lightweight aluminum alloy chassis designed for peak motocross competition performance. Its engineering quality is evident in its robust construction and its contribution to Yamaha's strong racing heritage, making it a notable entry in the competitive off-road market of its era. This comprehensive service manual and parts book provides detailed technical information essential for the maintenance, troubleshooting, and repair of the 2001 Yamaha YZ426F. Covering every aspect from complete engine and transmission overhauls to chassis, brakes, and electrical system diagnostics, it offers step-by-step procedures, specifications, and parts identification. The manual is an indispensable resource for motocross racers, off-road enthusiasts, and mechanics aiming to ensure the optimal performance and longevity of this competition-focused motorcycle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ426F
Year:
2001
Generation
Generation Designation:
First Generation (YZ400F successor)
Codes
Model Code Usa:
5JG5
Model Code Europe:
5JG6
Model Code Canada Australia New Zealand South Africa:
5JG8
👋 Introduction
Market Position
Category:
Motocross Competition
Target Audience:
Motocross racers, off-road enthusiasts, mechanics, and Yamaha owners seeking detailed technical information.
Competitive Analysis
Key Competitors 2001:
Honda CRF450R, Kawasaki KX450F, Suzuki RM450Z (though 4-stroke market was nascent).
Key Features
Vehicle Highlights:
Powerful 4-stroke engine, advanced suspension, lightweight chassis, and competitive motocross performance.
Manual Value Proposition:
Provides essential information for maintaining, troubleshooting, and repairing the YZ426F, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Regions Covered:
USA, Europe, Canada, Australia, New Zealand, South Africa
Page Count
Total Pages:
626
Manual Type
Manual Type:
Service Manual and Parts Book
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly. Includes top-end, bottom-end, lubrication, cooling, and valve train.
Transmission:
Detailed procedures for transmission removal, disassembly, inspection, assembly, and installation. Covers gear selection, clutch operation, and shift linkage.
Chassis:
Front suspension (forks), rear suspension (shock absorber, linkages), steering system, frame, and subframe.
Brakes:
Front and rear hydraulic brake systems, including caliper disassembly, piston replacement, brake fluid bleeding, and pad/rotor inspection.
Electrical System:
Ignition system, lighting, battery, wiring diagrams, component testing, and troubleshooting for electrical faults.
Fuel System:
Carburetor (Mikuni) specifications, disassembly, cleaning, adjustment, and jetting. Fuel tank and petcock.
Exhaust System:
Exhaust pipe and silencer inspection, removal, and installation.
Wheels And Tires:
Wheel bearing inspection and replacement, spoke tensioning, and tire changing procedures.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacement, chain adjustment, spark plug service, air filter cleaning, valve clearance checks, and general lubrication.
Troubleshooting:
Diagnostic flowcharts and common problem identification for engine performance, electrical issues, and chassis components.
Repair Procedures:
Step-by-step instructions for rebuilding major components, replacing worn parts, and correcting specific malfunctions.
Specifications And Measurements:
Torque values for all fasteners, critical clearances, fluid capacities, and performance data.
Parts Identification:
Detailed parts diagrams with OEM part numbers for ordering replacement components.
Technical Depth
Depth Of Coverage:
Comprehensive, covering routine maintenance to full engine and transmission rebuilds, including electrical diagnostics and suspension tuning.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF
Print Quality
Print Readability:
High resolution for clear printing and viewing
Binding Type
Binding Method:
N/A (PDF Download)
Paper Type
Paper Quality:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, DOHC, 5-valve
Displacement:
426 cc
Bore X Stroke:
95.0 mm x 60.0 mm
Compression Ratio:
12.6:1
Carburetor:
Mikuni TM40SS, Flat-slide, w/TPS
Valve Actuation:
DOHC, 5 valves per cylinder (3 intake, 2 exhaust)
Performance
Horsepower Estimate:
Approximately 45-50 hp (at crank, varies with tuning and conditions)
Torque Estimate:
Approximately 30-34 lb-ft (at crank, varies with tuning and conditions)
Fuel System
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Fuel Tank Capacity:
2.4 gallons (9.0 Liters)
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 5-speed sequential
Optional
Optional Gear Ratios:
N/A (standard fixed gear ratios)
Features
Clutch Type:
Wet, multi-disc, cable-actuated
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
83.7 inches (2125 mm)
Width:
32.3 inches (820 mm)
Height:
51.0 inches (1295 mm)
Wheelbase:
58.1 inches (1475 mm)
Ground Clearance:
14.0 inches (355 mm)
Weights
Dry Weight:
231 lbs (105 kg)
Wet Weight Estimate:
Approx. 250 lbs (113 kg) with all fluids
Seat Height:
39.0 inches (990 mm)
🛡️ Safety Features
Ratings
Safety Certification:
N/A (Off-road competition vehicle)
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear
Suspension Design:
Upside-down telescopic front forks, Monocross rear suspension with adjustable shock.
Passive Features
Frame Construction:
Aluminum alloy semi-double cradle frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (Pure motocross competition machine, no infotainment features).
Driver Assistance
Electronic Aids:
N/A (No electronic rider aids such as traction control or ABS).
Connectivity
Connectivity Features:
N/A (No connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5-10 hours of operation (depending on riding conditions).
Air Filter Cleaning:
After every few rides, or more frequently in dusty conditions.
Spark Plug Service:
Check and clean every 10-15 hours; replace as needed.
Valve Clearance Check:
Every 20-30 hours of operation.
Chain Lubrication And Adjustment:
Regularly, as needed.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher.
Engine Oil Capacity:
1.10 US qt (1.05 L) without filter change; 1.20 US qt (1.15 L) with filter change.
Coolant Type:
High-quality, permanent type antifreeze coolant with low silicate content, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Oil Type:
Yamaha Gear Oil GL-4 SAE 80W (or equivalent).
Transmission Oil Capacity:
0.75 US qt (0.70 L).
Known Issues
Common Wear Items:
Piston rings, valve guides, clutch plates, wheel bearings, steering head bearings, and suspension seals.
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, often requiring jetting adjustments for optimal performance.
Decarbonization:
Periodic decarbonization of the combustion chamber and exhaust port is recommended to maintain power.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division:
Yamaha Motor Corporation is a global leader in powersports, with a long history of innovation in motorcycle design and racing.
Model Evolution
Predecessor:
YZ400F (introduced in 1998, marking Yamaha's return to 4-stroke motocross).
Advancement From Yz400F:
The YZ426F offered increased displacement, improved power delivery, and chassis refinements over the YZ400F.
Production
Production Period:
Produced from 2000 to 2002, before being succeeded by the YZ450F.
🏆 Awards & Recognition
Recognitions
Racing Success:
The YZ426F platform was highly competitive in AMA Supercross and Motocross, contributing to Yamaha's racing heritage.
Ratings
Review Sentiment:
Generally well-received for its powerful engine and capable chassis, considered a benchmark in early 4-stroke motocross bikes.
Certifications
Emissions Standards:
N/A (Off-road competition vehicle, not typically subject to road-legal emissions standards).
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