Yamaha Bruin 350 400 Workshop Repair Manual 04-06 Download PDF
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🏷️ Basic Information Identification Make: Yamaha Model: Bruin 350 Model Variant: 400 Model Years Covered: 2004, 2005, 2006 Codes Chassis Codes: YFM350X (general for 350 series, specific variations may exist) Engine Codes: Likely based on Yamaha's 348cc SOHC engine family 👋 Introduction Market Position Product Type: Essential DIY and professional repair resource Target Audience: Yamaha Bruin 350/400 owners, ATV mechanics, repair shops Competitive Analysis Value Proposition: Cost savings on repairs, empowers users to maintain their vehicle, professional-grade information Key Features Delivery: Instant Download Instruction Style: Step-by-step instructions with detailed diagrams Completeness: Covers the entire vehicle, 'The ONLY Service Repair Workshop Manual You Will Ever Need' 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Yamaha Bruin 350 400 ATVs Secondary Coverage: Maintenance, troubleshooting, technical specifications, diagnostics Page Count Estimated Page Count: Likely 400-600+ pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Internal engine components, cylinder head, piston, crankshaft, camshaft, timing, lubrication, cooling Gearbox Clutch: Clutch operation and adjustment, transmission gears, shift mechanisms, final drive Cooling System: Radiator, fan, coolant flow, water pump, thermostat Fuel System: Carburetor (likely Mikuni BSR series), fuel pump, fuel lines, fuel tank, petcock Braking System: Front and rear hydraulic disc brakes, master cylinders, calipers, brake lines, parking brake Suspension: Front independent suspension (double A-arm), rear swingarm suspension, shock absorbers, springs, bushings Electrical System: Battery, starter motor, alternator, ignition system, lighting, CDI unit, switches, fuses Body Fixtures: Frame, fenders, plastics, seat, handlebars, racks, lighting covers Exhaust System: Exhaust pipe, muffler, heat shields Wheels Tires: Wheel bearing maintenance, tire pressure, rim specifications Wiring Diagrams: Detailed electrical schematics for all systems Procedures Included Maintenance: Routine checks, lubrication points, filter replacements, fluid changes, valve adjustments Repair: Step-by-step disassembly, repair, and reassembly for all major components Troubleshooting: Diagnostic flowcharts, common problem identification and solutions Technical Information: Torque specifications, clearances, timing settings, electrical values Technical Depth Depth: Comprehensive, covering both basic maintenance and advanced mechanical/electrical repairs 📊 Manual Specifications File Format Format: PDF Compatibility: PC & MAC Compatible Print Quality Printability: Printable by page or section Image Quality: High-resolution diagrams and exploded views Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC Displacement: 348cc (for the 350 model, the '400' in the product name may refer to a specific variant or trim designation rather than a 400cc engine) Bore X Stroke: Refer to manual for exact specifications (typical for this era might be around 83mm x 64.5mm) Compression Ratio: Refer to manual for exact specifications (likely around 9.2:1 or similar) Performance Horsepower: Refer to manual for exact specifications (typically in the 20-25 HP range for this engine) Torque: Refer to manual for exact specifications Fuel System Carburetor Type: Likely Mikuni BSR33 (single carburetor) Fuel Delivery: Fuel pump (mechanical or electric, refer to manual) Fuel Type: Unleaded gasoline (87 octane or higher recommended) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Cooling Cooling Method: Air-cooled with fan-assisted oil cooler 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) with Ultramatic® system Drive System: Shaft drive (2WD or 4WD variants exist) Features Gear Selection: Forward, Neutral, Reverse Clutch Type: Automatic centrifugal clutch Fluid Specifications Cvt Fluid Type: Yamaha specified CVT fluid or equivalent (refer to manual for exact part number and specification) 📐 Dimensions Exterior Overall Length: Refer to manual for exact specifications (typically around 75-78 inches) Overall Width: Refer to manual for exact specifications (typically around 43-45 inches) Overall Height: Refer to manual for exact specifications (typically around 43-45 inches) Weights Dry Weight: Refer to manual for exact specifications (typically around 550-590 lbs) Ground Clearance: Refer to manual for exact specifications (typically around 8-10 inches) Cargo Front Rack Capacity: Refer to manual for exact specifications (typically around 66 lbs) Rear Rack Capacity: Refer to manual for exact specifications (typically around 132 lbs) 🛡️ Safety Features Ratings Atv Safety Design: Designed with rider safety in mind, but operator caution is paramount for ATVs. Active Features Braking System: Hydraulic disc brakes front and rear for reliable stopping power. Throttle Limiter: Potential for throttle limiter screws or adjustments (refer to manual for specific models/years). Passive Features Frame Construction: Robust steel frame designed for durability. Lighting: Headlights, taillight, and brake light for visibility. 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, hour meter, fuel gauge (on some models), warning lights. Driver Assistance Features: N/A (Focus on mechanical and electrical systems, not advanced driver aids). Connectivity Features: N/A (No modern connectivity features expected on this model). 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific mileage or hours (typically every 600-1200 miles or 100-200 hours for utility ATVs). Air Filter Cleaning: Recommended every 50-100 hours of operation or more frequently...
Comprehensive, covering both basic maintenance and advanced mechanical/electrical repairs
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
PC & MAC Compatible
Print Quality
Printability:
Printable by page or section
Image Quality:
High-resolution diagrams and exploded views
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC
Displacement:
348cc (for the 350 model, the '400' in the product name may refer to a specific variant or trim designation rather than a 400cc engine)
Bore X Stroke:
Refer to manual for exact specifications (typical for this era might be around 83mm x 64.5mm)
Compression Ratio:
Refer to manual for exact specifications (likely around 9.2:1 or similar)
Performance
Horsepower:
Refer to manual for exact specifications (typically in the 20-25 HP range for this engine)
Torque:
Refer to manual for exact specifications
Fuel System
Carburetor Type:
Likely Mikuni BSR33 (single carburetor)
Fuel Delivery:
Fuel pump (mechanical or electric, refer to manual)
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling
Cooling Method:
Air-cooled with fan-assisted oil cooler
🔧 Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT) with Ultramatic® system
Drive System:
Shaft drive (2WD or 4WD variants exist)
Features
Gear Selection:
Forward, Neutral, Reverse
Clutch Type:
Automatic centrifugal clutch
Fluid Specifications
Cvt Fluid Type:
Yamaha specified CVT fluid or equivalent (refer to manual for exact part number and specification)
📐 Dimensions
Exterior
Overall Length:
Refer to manual for exact specifications (typically around 75-78 inches)
Overall Width:
Refer to manual for exact specifications (typically around 43-45 inches)
Overall Height:
Refer to manual for exact specifications (typically around 43-45 inches)
Weights
Dry Weight:
Refer to manual for exact specifications (typically around 550-590 lbs)
Ground Clearance:
Refer to manual for exact specifications (typically around 8-10 inches)
Cargo
Front Rack Capacity:
Refer to manual for exact specifications (typically around 66 lbs)
Rear Rack Capacity:
Refer to manual for exact specifications (typically around 132 lbs)
🛡️ Safety Features
Ratings
Atv Safety Design:
Designed with rider safety in mind, but operator caution is paramount for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Throttle Limiter:
Potential for throttle limiter screws or adjustments (refer to manual for specific models/years).
Passive Features
Frame Construction:
Robust steel frame designed for durability.
Lighting:
Headlights, taillight, and brake light for visibility.
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, hour meter, fuel gauge (on some models), warning lights.
Driver Assistance
Features:
N/A (Focus on mechanical and electrical systems, not advanced driver aids).
Connectivity
Features:
N/A (No modern connectivity features expected on this model).
🔧 Maintenance
Service Intervals
Oil Change:
Refer to manual for specific mileage or hours (typically every 600-1200 miles or 100-200 hours for utility ATVs).
Air Filter Cleaning:
Recommended every 50-100 hours of operation or more frequently in dusty conditions.
Spark Plug Replacement:
Refer to manual for recommended intervals (e.g., every 2000-4000 miles or annually).
Valve Adjustment:
Typically recommended at initial break-in and then every 2000-4000 miles or as per manual.
Fluid Specifications
Engine Oil Type:
Yamaha Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, often with JASO MA rating for wet clutches).
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 1.7-2.0 liters with filter change).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Ethylene glycol-based antifreeze coolant (refer to manual for specific mix ratio and Yamaha-approved coolant).
Known Issues
Cvt Belt Wear:
CVT belts can wear over time and require inspection and replacement. Hard riding or overloading can accelerate wear.
Carburetor Cleaning:
Carburetors can sometimes become clogged, especially if the ATV sits for extended periods with fuel in the tank, leading to starting or running issues.
Suspension Bushings:
Wear on suspension bushings can lead to play and noisy operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for innovation and quality in motorcycles, marine products, and ATVs.
Model Evolution
Bruin Series:
The Bruin line was Yamaha's entry into the utility ATV market, known for its comfort and ease of use. It preceded models like the Grizzly.
Production
Manufacturing Region:
Likely manufactured in Japan or by Yamaha's global manufacturing facilities.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Yamaha's Bruin series was generally well-regarded for its reliability and utility in the mid-size ATV segment during its production years.
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