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Polaris Sportsman Touring 850 HO INTL 12 13 Service Manual

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 850 HO INTL Year: 2012, 2013 Codes Product Name: Polaris Sportsman Touring 850 HO INTL 12 13 Service Manual PDF Download 👋 Introduction Market Position Vehicle Class: Premium All-Terrain Utility Quad Target Audience: Off-road enthusiasts, hunters, farmers, recreational riders requiring towing and cargo capacity. Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Honda Foreman/Rubicon Key Features Powerplant: Powerful 850cc ProStar® Engine with Electronic Fuel Injection (EFI). Towing Capacity: Industry-leading towing capacity for hauling gear and trailers. Suspension Design: Comfortable and capable independent suspension for smooth rides over rough terrain. Handling: On-Demand True AWD for optimal traction and maneuverability. 📋 Manual Details Coverage Areas Vehicle Coverage: Polaris Sportsman Touring 850 HO INTL (2012-2013 models) Page Count Page Count: 784 pages Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, disassembly, assembly, tuning, troubleshooting, component checks, performance specifications, lubrication, cooling system. Fuel System: Fuel injection system, fuel pump, injectors, fuel lines, fuel tank maintenance and testing. Drivetrain: All-Wheel Drive (AWD) system, On-Demand True AWD engagement, differential maintenance, driveshafts, CV joints. Transmission And Clutch: PVT (Polaris Variable Transmission) operation, belt inspection and replacement, clutch calibration, gearbox maintenance. Suspension: Independent Front Suspension (IFS) and Rear Multi-Link Suspension (RMS) specifications, shock absorber adjustment, bushing replacement, alignment. Brakes: Hydraulic brake system, brake caliper overhaul, brake pad replacement, brake fluid flush and bleeding, rotor specifications. Electrical System: Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter system, lighting system, ignition system, electronic control module (ECM) diagnostics. Chassis And Frame: Frame inspection, body panel removal and installation, storage compartment access, steering system components. Cooling System: Radiator, fan, coolant types, coolant capacity, thermostat operation, bleeding the cooling system. Exhaust System: Exhaust pipe, muffler, heat shields inspection and replacement. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, fluid level checks, tire pressure checks, belt inspection. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Troubleshooting Guide: Diagnostic procedures for common problems, symptom-based troubleshooting, electrical system diagnosis, engine performance issues. Adjustment Procedures: Carburetor (if applicable, though HO 850 is typically EFI) or EFI mapping adjustments, idle speed, throttle cable adjustment, brake lever adjustment. Installation Procedures: Guidance for installing new or replacement components, including proper torque specifications and alignment. Special Tool Usage: Identification and usage instructions for specific tools required for certain repair or adjustment operations. Technical Depth Depth Of Coverage: Comprehensive, bumper-to-bumper coverage with detailed explanations, pictorial diagrams, exploded views, and photos for all service and repair procedures. Diagnostic Information: Inclusion of diagnostic procedures, troubleshooting charts, and specifications for identifying and resolving vehicle issues. Specification Data: Detailed service data, including tightening torques, wear limits, allowable limits, and factory specifications for various components and systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable pages Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) Software Requirements Required Software: Adobe Reader Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, 2-Cylinder SOHC Displacement: 850cc Fuel System: Electronic Fuel Injection (EFI) Cooling System: Liquid-cooled Performance Horsepower: Approx. 78 HP (Specific figures may vary by model year and region) Torque: Refer to manual for specific torque figures. Fuel System Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Optional Gear Selection: High, Low, Neutral, Reverse, Park Features Drive System: On-Demand True AWD/2WD 📐 Dimensions Exterior Length: Approximately 85.5 inches (217.2 cm) Width: Approximately 47.6 inches (120.9 cm) Height: Approximately 50 inches (127 cm) Weights Dry Weight: Approximately 749 lbs (340 kg) Towing Capacity: 1500 lbs (680.4 kg) Rack Capacity Front: 200 lbs (90.7 kg) Rack Capacity Rear: 400 lbs (181.4 kg) Ground Clearance: Approximately 11.5 inches (29.2 cm) 🛡️ Safety Features Ratings Safety Standards: Refer to specific model year and regional certifications for detailed safety ratings. Active Features Braking System: Hydraulic disc brakes, engine braking feature. Traction Control: On-Demand True AWD system. Passive Features Lighting: Dual headlights, tail/brake light. 💡 Technology Features Infotainment Display Features: Digital instrumentation cluster displaying speed, RPM, fuel level, gear indicator, AWD status, and diagnostic codes. Driver Assistance Traction Management: On-Demand True AWD system. Connectivity Diagnostic Capabilities: On-board diagnostics through the digital display, accessible with appropriate diagnostic tools (covered in manual). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to the periodic maintenance chart within the manual for precise intervals based on operating hours or mileage. Belt Inspection Interval: Crucial inspection and potential replacement of the PVT belt is typically recommended at specific intervals (e.g., every 100-150 operating hours or annually) due to wear. Fluid Specifications Engine Oil Type: SAE 0W-40 Synthetic (Polaris recommended, refer to manual for exact specifications). Engine Oil Capacity: Refer...
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Polaris Sportsman Touring 850 HO INTL 12 13 Service Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 850 HO INTL
Year:
2012, 2013
Codes
Product Name:
Polaris Sportsman Touring 850 HO INTL 12 13 Service Manual PDF Download
👋 Introduction
Market Position
Vehicle Class:
Premium All-Terrain Utility Quad
Target Audience:
Off-road enthusiasts, hunters, farmers, recreational riders requiring towing and cargo capacity.
Competitive Analysis
Key Competitors:
Can-Am Outlander, Yamaha Grizzly, Honda Foreman/Rubicon
Key Features
Powerplant:
Powerful 850cc ProStar® Engine with Electronic Fuel Injection (EFI).
Towing Capacity:
Industry-leading towing capacity for hauling gear and trailers.
Suspension Design:
Comfortable and capable independent suspension for smooth rides over rough terrain.
Handling:
On-Demand True AWD for optimal traction and maneuverability.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Polaris Sportsman Touring 850 HO INTL (2012-2013 models)
Page Count
Page Count:
784 pages
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, disassembly, assembly, tuning, troubleshooting, component checks, performance specifications, lubrication, cooling system.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel lines, fuel tank maintenance and testing.
Drivetrain:
All-Wheel Drive (AWD) system, On-Demand True AWD engagement, differential maintenance, driveshafts, CV joints.
Transmission And Clutch:
PVT (Polaris Variable Transmission) operation, belt inspection and replacement, clutch calibration, gearbox maintenance.
Suspension:
Independent Front Suspension (IFS) and Rear Multi-Link Suspension (RMS) specifications, shock absorber adjustment, bushing replacement, alignment.
Brakes:
Hydraulic brake system, brake caliper overhaul, brake pad replacement, brake fluid flush and bleeding, rotor specifications.
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter system, lighting system, ignition system, electronic control module (ECM) diagnostics.
Chassis And Frame:
Frame inspection, body panel removal and installation, storage compartment access, steering system components.
Cooling System:
Radiator, fan, coolant types, coolant capacity, thermostat operation, bleeding the cooling system.
Exhaust System:
Exhaust pipe, muffler, heat shields inspection and replacement.
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug checks, fluid level checks, tire pressure checks, belt inspection.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Troubleshooting Guide:
Diagnostic procedures for common problems, symptom-based troubleshooting, electrical system diagnosis, engine performance issues.
Adjustment Procedures:
Carburetor (if applicable, though HO 850 is typically EFI) or EFI mapping adjustments, idle speed, throttle cable adjustment, brake lever adjustment.
Installation Procedures:
Guidance for installing new or replacement components, including proper torque specifications and alignment.
Special Tool Usage:
Identification and usage instructions for specific tools required for certain repair or adjustment operations.
Technical Depth
Depth Of Coverage:
Comprehensive, bumper-to-bumper coverage with detailed explanations, pictorial diagrams, exploded views, and photos for all service and repair procedures.
Diagnostic Information:
Inclusion of diagnostic procedures, troubleshooting charts, and specifications for identifying and resolving vehicle issues.
Specification Data:
Detailed service data, including tightening torques, wear limits, allowable limits, and factory specifications for various components and systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable pages
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, 2-Cylinder SOHC
Displacement:
850cc
Fuel System:
Electronic Fuel Injection (EFI)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 78 HP (Specific figures may vary by model year and region)
Torque:
Refer to manual for specific torque figures.
Fuel System
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Optional
Gear Selection:
High, Low, Neutral, Reverse, Park
Features
Drive System:
On-Demand True AWD/2WD
📐 Dimensions
Exterior
Length:
Approximately 85.5 inches (217.2 cm)
Width:
Approximately 47.6 inches (120.9 cm)
Height:
Approximately 50 inches (127 cm)
Weights
Dry Weight:
Approximately 749 lbs (340 kg)
Towing Capacity:
1500 lbs (680.4 kg)
Rack Capacity Front:
200 lbs (90.7 kg)
Rack Capacity Rear:
400 lbs (181.4 kg)
Ground Clearance:
Approximately 11.5 inches (29.2 cm)
🛡️ Safety Features
Ratings
Safety Standards:
Refer to specific model year and regional certifications for detailed safety ratings.
Active Features
Braking System:
Hydraulic disc brakes, engine braking feature.
Traction Control:
On-Demand True AWD system.
Passive Features
Lighting:
Dual headlights, tail/brake light.
💡 Technology Features
Infotainment
Display Features:
Digital instrumentation cluster displaying speed, RPM, fuel level, gear indicator, AWD status, and diagnostic codes.
Driver Assistance
Traction Management:
On-Demand True AWD system.
Connectivity
Diagnostic Capabilities:
On-board diagnostics through the digital display, accessible with appropriate diagnostic tools (covered in manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to the periodic maintenance chart within the manual for precise intervals based on operating hours or mileage.
Belt Inspection Interval:
Crucial inspection and potential replacement of the PVT belt is typically recommended at specific intervals (e.g., every 100-150 operating hours or annually) due to wear.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic (Polaris recommended, refer to manual for exact specifications).
Engine Oil Capacity:
Refer to manual for exact capacity (typically around 2.5-3 quarts).
Gearcase Oil Type:
Polaris AGL Premium Synthetic Gearcase Lubricant or equivalent SAE 75W-90 synthetic gear oil.
Gearcase Oil Capacity:
Refer to manual for exact capacity.
Coolant Type:
Ethylene Glycol based antifreeze (Polaris blue coolant recommended, refer to manual for specification).
Known Issues
Common Wear Items:
PVT belt, tie rod ends, ball joints, wheel bearings, suspension bushings.
Engine Performance:
EFI systems can require periodic cleaning of injectors or TPS (Throttle Position Sensor) adjustments for optimal performance.
Drivetrain Wear:
Regular inspection of AWD components and CV boots is recommended to prevent damage from debris or wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Polaris Industries Inc., an American manufacturer of powersports vehicles.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its utility and performance. The 850 HO model represents a higher-performance iteration.
Production
Production Years:
The 850 HO engine variant has been in production for many years, with specific Touring models like the 2012-2013 versions representing key iterations.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Polaris Sportsman series consistently recognized for utility, comfort, and capability in the ATV market.
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